Vehicle report

2023 ALFA ROMEO GIULIA

Service bulletins

75 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

112842

Service Bulletin/Repair Instructions

BOLT - HEX FLANGE HEAD

2623000037 REV.A

Service Bulletin/Repair Instructions

Condensation Or Water Infiltration In Headlights, Daytime Running Lights (DRL), Turn Signals, Fog Lights, Taillights. Rev A

S2623000037

Service Bulletin/Repair Instructions

Condensation Or Water Infiltration In Headlights, Daytime Running Lights (DRL), Turn Signals, Fog Lights, Taillights.

01-001-26

Service Bulletin/Repair Instructions

Oil Change Monitor Displaying Prematurely Customers may experience the following: ● The oil change light illuminated on the dash shortly after taking delivery of the vehicle within 6,437 Km (4,000 miles) This bulletin involves resetting the oil life monitor and if necessary changing the engine oil and filter.

S2621000003 REV.A

Service Bulletin/Repair Instructions

The vehicle will exhibit a service transmission/check engine warning indicator for the following transmission models: 845RE, 8HP45, 850RE, 8HP50, 8HP70, 8HP75, 8HP75-PHEV, 8HP75-LCV, 8HP90, 8HP95. Transmissions may exhibit the following diagnostic codes: P07E4, P1DB2, P0716, P1B14, P0733, P1D90, P1DB7, P1B13.

23-005-26

Service Bulletin/Repair Instructions

Windshield Wiper Blade Maintenance Customers may experience one or more of the following: SYMPTOM: ● Wiper blades that chatter/streak/jump/skip/smear or make noise while traveling across the windshield. . No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of FCA US LLC.

S1408000384 REV.J

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

S1408000384 REV.I

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS Related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

64C Combo

Service Campaign

Customer Satisfaction Notification 64C – Powertrain Control Module Wiring Harness- Dealer Notification

08-394-25 REV. A

Service Bulletin/Repair Instructions

Telematics Box Module (TBM) Backup Battery Replacement When DTC B1E21 Is Present Technicians may experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle may exhibit/set the following Diagnostic Trouble Code (DTC): ● B1E21-96 - Backup Battery Component Internal Failure.

9100734

Service Bulletin/Repair Instructions

If the DTC B1E21-96: Backup Battery-Component Internal Failure is active and customer states Popup message will show at the radio: "Battery of Uconnect Box requires service. SOS call and related functions may be unavailable. Please visit an authorized dealer." PLEASE do not Replace the TBM module, only replace TBM Internal Battery (inside Telematics Box Module) and order PN68493347

08-394-25

Service Bulletin/Repair Instructions

Telematics Box Module (TBM) Backup Battery Replacement When DTC B1E21 Is Present echnicians may experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle may exhibit/set the following Diagnostic Trouble Code (DTC): ● B1E21-96 - Backup Battery Component Internal Failure

108687

Service Bulletin/Repair Instructions

Radio- Multi Media

S2508000101

Service Bulletin/Repair Instructions

Intermittent Uconnect Box Requires Service Message. TBM Setting Stored Or Pending DTCs B22A9, B1560, B1561, B1562

9100325 Rev 1

Service Bulletin/Repair Instructions

Before replacing any parts please refer to SOL S2518000008 if it applies to the vehicle you are working on based on a VIN search in Service Library. Before replacing this part due to Engine Light On with P1CEA (Boost Side EVAP Purge System Performance), check for: 1) Improperly connected or kinked/pinched Purge Hoses at the Ejector Tees on the Air Box or Duct. 2) Improperly connected or kinked/pinched Purge Hose at the Purge Solenoid or OBD Valve. 3) Improperly connected or kinked/pinched Purge Hose at the Intake. 4) Check for the correct Purge Hoses installation.

23-008-25 REV. A

Service Bulletin/Repair Instructions

Exterior Front Lamps Condensation Clearing Procedure *Some customers may report that on occasion vehicle exterior front lamps (headlamps, fog lamps, grille lamps, logo lamps or signature lamps) assemblies are fogged with a light layer of condensation on the inside of the lenses*

9100668

Service Bulletin/Repair Instructions

Verify "Z" part number availability. Order a "Z" part number for all Exchange Orders: Warranty, Mopar, Customer pay and Service contract. Order a "68" part number for New unsold units only.

02-002-25 REV. A

Service Bulletin/Repair Instructions

Shock And Strut Diagnosis And Replacement Guidelines Leaking, noisy, or weak shocks or struts.

31-001-25 REV. B

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

31-001-25 REV. A

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

31-001-25

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates

S258A000017

Service Bulletin/Repair Instructions

Door speaker Inoperative or No Sound

23-006-25 REV. B

Service Bulletin/Repair Instructions

Windshield Wiper Blade Maintenance Customers may experience one or more of the following: ● Wiper blades that chatter/streak/jump/skip/smear or make noise while traveling across the windshield.

09-013-25 REV. B

Service Bulletin/Repair Instructions

Oil Leakage From The Timing Cover Customers may experience the following: ● Oil leaking from the timing cover. Once the claimed fault is confirmed, check the severity of the leak and replace the timing cover sealant, if necessary, according to the Repair Procedure.

09-013-25 REV. A

Service Bulletin/Repair Instructions

Oil Leakage From The Timing Cover Customers may experience the following: ● Oil leaking from the timing cover. Once the claimed fault is confirmed, check the severity of the leak and replace the timing cover sealant, if necessary, according to the Repair Procedure.

09-013-25

Service Bulletin/Repair Instructions

Oil Leakage From The Timing Cover Customers may experience the following: ● Oil leaking from the timing cover. Once the claimed fault is confirmed, check the severity of the leak and replace the timing cover sealant, if necessary, according to the Repair Procedure.

02-002-25

Service Bulletin/Repair Instructions

Shock And Strut Diagnosis And Replacement Guidelines Leaking, noisy, or weak shocks or struts.

18-004-25 REV. A

Service Bulletin/Repair Instructions

Flash: Powertrain Control Module (PCM) Updates Customers must experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle must exhibit the following Diagnostic Trouble Code (DTC): ● P0606 - Control Module Processor. Customers may also experience the following: ● Vehicle goes into limp-in mode REPAIR SUMMARY: **This bulletin involves inspecting and possibly reprogramming the PCM with the latest available software.**

9100471

Service Bulletin/Repair Instructions

CANISTER Vapor -If an issue is detected with the Evaporative System Integrity Module (ESIM) Detector and not the Vapor Canister, only replace the ESIM Detector. -Before replacing the Vapor Canister due to Hard to Fill condition, replicate the condition at the Gas Station. If the condition is replicated, then check: 1) for kinked or pinched Clean Air Hose between the ESIM and the EVAP Air Filter; 2) for plugged EVAP Air Filter; 3) for kinked or pinched Vapor Hose between the Fuel Tank and the Vapor Canister. If the EVAP Filter is restricted, the replace the Filter. -Check if the Vapor Canister is flooded with fuel or the Recirculation Line has fuel. If fuel is found in the Vapor Canister or the Recirculation Line, then drop the Fuel Tank, remove the FDM Lock Ring to check if the internal Vapor Line is properly connected to the FDM Port. If the Vapor Line is not connected, then drain the fuel from the internal Vapor Line and properly connect to the FDM. Replace the Vapor Canister and the ESIM.

18-004-25

Service Bulletin/Repair Instructions

Flash: Powertrain Control Module (PCM) Updates Customers must experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle must exhibit the following Diagnostic Trouble Code (DTC): ● P0606 - Control Module Processor. Customers may also experience the following: ● Vehicle goes into limp-in mode This bulletin involves reprogramming the PCM with the latest available software

S1408000384 REV.H

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS Related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

S1705000002 REV.A

Service Bulletin/Repair Instructions

Front Brake Pulsation and/or Clunk Noise

S1408000384 REV.G

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

S2408000056 REV.A

Service Bulletin/Repair Instructions

Forward Collision Warning (FCW), or Adaptive Cruise Control (ACC) Warning Lamps Illuminate on The Instrument Panel Cluster (IPC)

9100468

Service Bulletin/Repair Instructions

FUEL VAPOR CANISTER FILTER EVAP Fuel Filters are to be checked for restriction / blockage on a regular schedule as indicated in the Owner s Manual. If the Filter is restricted or blocked then replace the part. For customers that drive light duty trucks in extreme dusty and dirty road conditions, please reference information only TSB 25-009-24 for an available MOPAR Dual EVAP Filter kit that is customer paid.

9100469

Service Bulletin/Repair Instructions

VAPOR CANISTER If an issue is detected with the EVAPORATIVE SYSTEM INTEGRITY MODULE DETECTOR and not the VAPOR CANISTER, only replace the EVAPORATIVE SYSTEM INTEGRITY MODULE DETECTOR.

S2418000016

Service Bulletin/Repair Instructions

MIL-On/Check Engine Lamp On

01-002-24

Service Bulletin/Repair Instructions

Oil Change Monitor Displaying Prematurely Customers may experience the following: ● The oil change light illuminated on the dash shortly after taking delivery of the vehicle within 6,437 Km (4,000 miles). This bulletin involves resetting the oil life monitor and if necessary changing the engine oil and filter.

S228A000017 REV.A

Service Bulletin/Repair Instructions

Battery Drain Suspected or "Identified" From USB or Media Hub

31-001-24

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: Verify current warranty policy to determine if digital imaging pre-authorization is required or pre-approval is required from the Regional Office; depending on market. This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

S248A000010

Service Bulletin/Repair Instructions

Satellite Radio Displays “Satellite Hardware Error” Message

S1408000384 REV.F

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

S2408000056

Service Bulletin/Repair Instructions

Forward Collision Warning (FCW), or Adaptive Cruise Control (ACC) Warning Lamps Illuminate on The Instrument Panel Cluster (IPC)

08-134-24

Service Bulletin/Repair Instructions

Flash: Global Telematics Box Module (TBM) Updates The customer may experience one or more of the following: ● Outdated vehicle data on customer's mobile app. ● Connected Services maintenance popup displayed on the radio screen. ● Connected Services battery maintenance popup displayed on the radio screen. This bulletin involves reprogramming the TBM with the latest available software.

9100351

Service Bulletin/Repair Instructions

Medium Range Radar Alfa Giulia and Stelvio - FRONT RADAR -Temporary misalignment (DASM) Forward Collision Warning (FCW) System - Light on instrumental panel control cluster Adaptive Cruise Control (ACC) System - Light on instrumental panel We inform you that if the collision radar warning light is temporarily on and the temporary inhibition of the FCW (Forward Collision Warning) and the ACC (Adaptive Cruise Control) are both temporarily inhibited, the vehicle is conforming. If conditions are such that the radar cannot detect obstacles correctly, the system is temporarily deactivated and a dedicated message is displayed on IPC (Instrument Panel Control Cluster). Temporary deactivation is caused by automatic radar learning under particular conditions:  Change in vehicle weight distributed unevenly.  Change in vehicle geometry.  Roads with limited presence of radar references (guard rails, road signs, other vehicles on the carriage way, etc.).  Severe weather conditions (snow fall or heavy rain).  Highly reflective conditions (e.g., tunnels with reflective tiles, or ice or snow, or sites with road work).  Obstruction of radar due to presence of mud, dirt or ice on bumper or radar surface and/or cover. Please note that the problem solves itself and one or more of the following DTCs may be stored: ACC C1417-78: Horizontal misalignment of sensor - Incorrect alignment or adjustment ACC C1418-78: Vertical misalignment of sensor - Incorrect alignment or adjustment ACC C1409-97: Blinded radar sensor - Obstructed or blocked component This is not a fault but rather a message alerting the driver that the FCW and possibly ACC (if activated) functions are temporarily inhibited. Please be advised that if the customer complains of temporary or sporadic illumination of the anti-collision warning light with the AEB system subsequently returning to full functionality, the vehicle is conforming and no radar adjustment is required. If the message is displayed frequently, even in the absence of weather conditions such as snow, rain,mud, or other types of obstruction, check and clean the radar surface directly by manually removing the aesthetic cover plate.

0800624A

Service Bulletin/Repair Instructions

Navigation (NAV) Reboot When MOTA Fails The customer may describe one of more of the following: ? Radio navigation continues to reboot after a Map Update (MOTA). ? Navigation regularly cuts out and back on again. ? Radio switches to navigation without customer's input. This bulletin involves updating the Navigation maps via USB.

S1408000384

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

2300124

Service Bulletin/Repair Instructions

Noisy Instrument Panel Cluster (IPC) Customers may experience the following: ? A rattling noise coming from the top center of the IPC. NOTE: Mostly heard when driving on bumpy roads. This bulletin involves applying felt tape between the front frame of the instrument panel cluster and the dashboard lid.

9100264

Service Bulletin/Repair Instructions

PSU Oil Pump Assy

9100229

Service Bulletin/Repair Instructions

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

S2323000075

Service Bulletin/Repair Instructions

2nd Row Center Seat Lazy Or Slow When Folding.

9100226

Service Bulletin/Repair Instructions

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

S2208000011

Service Bulletin/Repair Instructions

Wireless Qi Charger Not Charging

93023

Service Bulletin/Repair Instructions

Warranty Bulletin D-16-03 - "Can / Am" Warranty Coverage - 594 / 595 / 596 WCC (Rev. B)

93120

Service Bulletin/Repair Instructions

FCA Caribbean Warranty Bulletin ID-23-20 "Can / Am" Warranty Coverage - 594 / 595 / 596 WCC

2400623

Service Bulletin/Repair Instructions

A/C Diagnostic LOP Change

S2308000095A

Service Bulletin/Repair Instructions

Parksense/Park Assist Is Inoperative. Short Circuit To Ground Or Open Circuit DTC Set For All Sensor In the Park Assist Module (PAM)

S2308000095

Service Bulletin/Repair Instructions

Parksense/Park Assist Is Inoperative. Short Circuit To Ground Or Open Circuit DTC Set For All Sensor In the Park Assist Module (PAM)

9100196

Service Bulletin/Repair Instructions

Lubrication and Maintenance Fluids If MOPAR fluids and chemicals are not readily available, please review Service Library for specifications so a suitable alternative can be used

S2308000089

Service Bulletin/Repair Instructions

The Replacement BCM Front Harness Is Not The Same As The Original

1802223

Service Bulletin/Repair Instructions

Flash: Powertrain Control Module (PCM) Updates Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs) have been set: ? **P1CEA-00 - Boost Side EVAP Purge System Performance.** ? P2300-00 - Ignition Coil A Primary Control Circuit Low. ? P2303-00 - Ignition Coil B Primary Control Circuit Low. ? P2306-00 - Ignition Coil C Primary Control Circuit Low. ? P2309-00 - Ignition Coil D Primary Control Circuit Low. ? P1CEA-00 - Boost Side EVAP Purge System Performance. This bulletin involves reprogramming the PCM with the latest available software.

9100160

Service Bulletin/Repair Instructions

Power wndow switch passenger

S238A000029

Service Bulletin/Repair Instructions

Wrong Drivetrain Temperature Information Displayed On Performance Pages Of Radio

Reference46A

Service Bulletin/Repair Instructions

Customer Satisfaction Notification 46A - Powertrain Control Module Software

0700723

Service Bulletin/Repair Instructions

Water Quality When Mixed With Engine Coolant

9100153A

Service Bulletin/Repair Instructions

B2768-49 Right Impact Pressure Sensor-Internal Failure, prior to replacement of any components please contact FCA Redacted Content for further assistance. If no response in 15 minutes, proceed with repair.

9100142

Service Bulletin/Repair Instructions

Mirror

1804823

Service Bulletin/Repair Instructions

wiTECH Small Leak Verification Test (SLVT) - P0456-EVAP SYSTEM SMALL LEAK

Newsletter

Service Bulletin/Repair Instructions

FCA CARIBBEAN WARRANTY OPERATIONS NEWSLETTER

3100123

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: **Verify current warranty policy to determine if digital imaging pre authorization is required or Pre Approval is required from Regional Office depending on market.** This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

31-002-22

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: Digital imaging pre authorization is required for Smart Warranty Base dealers or Pre Approval is required from Regional Office depending on market. This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

9100103

Service Bulletin/Repair Instructions

Engine Oil - 0W20,Fluid - ATF+4,Engine Oil - 10W30,Engine Oil - 5W20,Engine Oil - 5W30

9100104

Service Bulletin/Repair Instructions

SENSOR Intrusion Module

9100105

Service Bulletin/Repair Instructions

Seal, Sunroof

3100122

Service Bulletin/Repair Instructions

Approved Use of Weld Through Primers This bulletin documents the FCA US LLC position regarding the use of weld through primer when using Squeeze Type Resistance Spot Welding (STRSW) and Gas Metal Arc Welding (GMAW) processes when welding steel body panels and structural components.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2023 Alfa Romeo Giulia Service Bulletins: 75 bulletins | CarFathom