SIL-0008
Service Bulletin/Repair Instructions
BIG DOG MOTORCYCLE: ELECTRICAL SIDE COVER CONTACT WITH BELT GUARD. A WIRE BUNDLE MAY PROTRUDE INTO THE RIGHT ELECTRICAL SIDE COVER. *PE
Vehicle report
2005 BIG DOG CHOPPER DT
Service bulletins
21 bulletinsTechnical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
SB-1106
Service Bulletin/Repair Instructions
BIGDOG MOTORCYCLE: NEW PRIMARY INSPECTION COVER GASKET. INSTALL NEW INSPECTION COVER GASKET ON ALL 2005-2008 BIG DOG MOTORCYCLES. *PE
SB-1102
Service Bulletin/Repair Instructions
BIGDOG MOTORCYCLE: HIDDEN SHOCK ELECTRICAL COVER HARDWARE REPLACEMENT. ELECTRICAL SIDE COVERS MAY CRACK OR BREAK. 243-000011-00 FOR ALL MODELS EXCEPT 2006 K9. 243-000013-00 FOR 2006 K9 MODEL. *PE
SB-1099
Service Bulletin/Repair Instructions
BIGDOG MOTORCYCLE: FUEL TANK VENT MAY BECOME FLOODED WITH FUEL, CAUSING THE MOTORCYCLE TO RUN POORLY DUE TO A FUEL MIXTURE THAT IS TOO RICH. *PE
1069
Service Bulletin/Repair Instructions
INTERMITTENT PRINTED CIRCUIT BOARD OPERATION. *TT
1090
Service Bulletin/Repair Instructions
ROUGH SHIFTING, OR NOISY TRANSMISSION CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW. *TT
1088
Service Bulletin/Repair Instructions
HORN HARNESS WIRES MAY BREAK. *TT
1078
Service Bulletin/Repair Instructions
EHC CONTACT IMPROVEMENT PROCEDURE (REVISED). CURRENT SEAL DOES NOT ALLOW CONNECTOR PINS TO SEAT PROPERLY AND MOISTURE MAY BE PRESENT IN CONNECTOR. *TT
1077
Service Bulletin/Repair Instructions
HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT. *TT
1054
Service Bulletin/Repair Instructions
BAKER 6-SPEED MAIN SHAFT SNAP RING. *SC
1081
Service Bulletin/Repair Instructions
SHIFTING DIFFICULTY CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW. *AK
1075
Service Bulletin/Repair Instructions
DIELECTRIC GREASE ADDITION TO CONNECTORS. *TT
1080
Service Bulletin/Repair Instructions
TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE. *AK
1079
Service Bulletin/Repair Instructions
UPPER ENGINE MOUNT SCREW IS LOOSE OR MISSING. *AK
1072
Service Bulletin/Repair Instructions
INACCURATE SPEEDOMETER OPERATION - VIBRATIONS AT HIGH SPEED ARE CAUSING SIGNAL LOSS TO NEEDLE FROM SPEED SENSOR. *TT
1059
Service Bulletin/Repair Instructions
ABNORMAL PRIMARY CHAIN NOISE RESULTING FROM DISPLACEMENT OF THE ADJUSTING SHOE 10MM EXTERNAL SNAP RING RETAINER. *TT
1061
Service Bulletin/Repair Instructions
1/2 - 20 INCH UPPER ENGINE MOUNT BOLT RETENTION. BIG DOG. *TT
1058
Service Bulletin/Repair Instructions
ENGINE RUNNING ONLY ON ONE CYLINDER AND/OR DAMAGED IGNITION COIL OR IGNITION MODULE. *TT
143
Service Bulletin/Repair Instructions
05 CLUTCH BEARING CARRIER IDENTIFICATION. *AK
1055
Service Bulletin/Repair Instructions
PRIMARY DRIVE FLUID SEEPING FROM THE STARTER HOUSING. *TT
1056
Service Bulletin/Repair Instructions
EXHAUST END CAP RESONATING RATTLING NOISE. *TT
Reading this report
Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.