Vehicle report

2005 BIG DOG T CHOPPER

Service bulletins

15 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SIL-0008

Service Bulletin/Repair Instructions

BIG DOG MOTORCYCLE: ELECTRICAL SIDE COVER CONTACT WITH BELT GUARD. A WIRE BUNDLE MAY PROTRUDE INTO THE RIGHT ELECTRICAL SIDE COVER. *PE

SB-1106

Service Bulletin/Repair Instructions

BIGDOG MOTORCYCLE: NEW PRIMARY INSPECTION COVER GASKET. INSTALL NEW INSPECTION COVER GASKET ON ALL 2005-2008 BIG DOG MOTORCYCLES. *PE

SB-1102

Service Bulletin/Repair Instructions

BIGDOG MOTORCYCLE: HIDDEN SHOCK ELECTRICAL COVER HARDWARE REPLACEMENT. ELECTRICAL SIDE COVERS MAY CRACK OR BREAK. 243-000011-00 FOR ALL MODELS EXCEPT 2006 K9. 243-000013-00 FOR 2006 K9 MODEL. *PE

SB-1099

Service Bulletin/Repair Instructions

BIGDOG MOTORCYCLE: FUEL TANK VENT MAY BECOME FLOODED WITH FUEL, CAUSING THE MOTORCYCLE TO RUN POORLY DUE TO A FUEL MIXTURE THAT IS TOO RICH. *PE

1069

Service Bulletin/Repair Instructions

INTERMITTENT PRINTED CIRCUIT BOARD OPERATION. *TT

1090

Service Bulletin/Repair Instructions

ROUGH SHIFTING, OR NOISY TRANSMISSION CAUSED BY LOOSE TRANSMISSION COUNTERSHAFT SCREW. *TT

1088

Service Bulletin/Repair Instructions

HORN HARNESS WIRES MAY BREAK. *TT

1078

Service Bulletin/Repair Instructions

EHC CONTACT IMPROVEMENT PROCEDURE (REVISED). CURRENT SEAL DOES NOT ALLOW CONNECTOR PINS TO SEAT PROPERLY AND MOISTURE MAY BE PRESENT IN CONNECTOR. *TT

1077

Service Bulletin/Repair Instructions

HEADLAMP CONNECTOR MAY MELT, MAKING BULB REPLACEMENT DIFFICULT. *TT

1054

Service Bulletin/Repair Instructions

BAKER 6-SPEED MAIN SHAFT SNAP RING. *SC

1075

Service Bulletin/Repair Instructions

DIELECTRIC GREASE ADDITION TO CONNECTORS. *TT

1080

Service Bulletin/Repair Instructions

TACHOMETER BOARD REPLACEMENT - INACCURATE TACHOMETER READINGS OR FLUCTUATION IN READINGS DUE TO MOISTURE. *AK

1079

Service Bulletin/Repair Instructions

UPPER ENGINE MOUNT SCREW IS LOOSE OR MISSING. *AK

1072

Service Bulletin/Repair Instructions

INACCURATE SPEEDOMETER OPERATION - VIBRATIONS AT HIGH SPEED ARE CAUSING SIGNAL LOSS TO NEEDLE FROM SPEED SENSOR. *TT

143

Service Bulletin/Repair Instructions

05 CLUTCH BEARING CARRIER IDENTIFICATION. *AK

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.