Vehicle report

2004 CHEVROLET KODIAK

Service bulletins

152 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

PIC5953A

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work with the customer to insure the phone contacts to not have any Emojis loaded to any contact.

PIP5226A

Service Bulletin/Repair Instructions

THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT FINDING NEEDLE BEARINGS DURING AN OIL CHANGE. TECHNICIAN WILL GAIN ACCESS TO THE ROLLER ROCKERS TO INSPECT THEM. ONLY REPLACE THE ROLLER ROCKER THAT IS MISSING NEEDLE BEARINGS. BE SURE TO CLEAN THE OIL DRAINS TO RETRIEVE THE NEEDLE BEARINGS. EACH ROLLER ROCKER HAS 66 BEARINGS.

06-06-01-010C

Service Bulletin/Repair Instructions

This informational bulletin provides information on close coupled converters and there affect on newly installed engines or engines during there break in period.

09-09-40-001C

Service Bulletin/Repair Instructions

This informational bulletin provides information to advise dealers about seat belt buckles not operating and/or seat belt warning light illumination, as well as difficulty latching and unlatching the buckle or the buckle release button sticking.

02-07-30-052J

Service Bulletin/Repair Instructions

This informational bulletin provides technicians with information regarding automatic transmission oil cooler flow test essential tool J-45096 TransFlow®.

05-06-04-035E

Service Bulletin/Repair Instructions

This informational bulletin provides dealership personnel with information on flexible fuel vehicles (FFVs) and the usage of E85 fuel in GM vehicles.

15-08-44-001A

Service Bulletin/Repair Instructions

This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.

15-08-44-001B

Service Bulletin/Repair Instructions

This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.

PIT5399

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is using an original equipment manufacturer Apple USB cable.

PIC4310L

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button. Technician will need to call General Motors Technical Assistance Center with the scan tool data from the OnStar system.

15-08-44-001

Service Bulletin/Repair Instructions

This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.

PIT5264C

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicles that are travelling from Canada to the United States. While in the United States they are unable to receive Turn-by-Turn directions. Due to the existing cellular provider not having roaming agreements in areas outside of Canada to support transmitting of the packet data required for Turn-By-Turn feature to operate. The customer has 3 options while traveling through the United Sates. First if the vehicle is equipped with a navigation radio they can request a "Destination Download" to the vehicle. Second if the customer uses the OnStar RemoteLink app they can send the directions to the vehicle. The third option would be to have the vehicle loaded with a "500 phone number" The customer will no longer be able to use their Hands Free Calling minutes when the new 500 phone number is loaded. If a customer chooses to restore Hands Free Calling in the future a new phone number will be assigned to the vehicle; previous phone numbers are not available.

05-00-89-055E

Service Bulletin/Repair Instructions

This warranty administration bulletin provides information to clarify proper transaction administration of GM Dealer Empowerment Program and Goodwill Cases.

PIT3271G

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.

PIC3278F

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician the steps needed to diagnose and repair the vehicles that may have unwanted or phantom phone calls. Technician will need to determine what type of call the customer is having that is unwanted. The vehicle may receive an incoming call just like any other phone. Typically the customer will hear the phone ringing in the vehicle. This scenario also includes incoming Bluetooth calls. One type of unwanted call can be made if the key pad is faulty the OnStar system will try to make a blue button call for shorted voltage in the circuits. The OnStar module could have an internal fault and produce a "Phone Unavailable" audio message also it may have a Diagnostic Trouble Code U1500 or B1000. Refer to diagnostics for the Diagnostic Trouble Code making sure to follow any applicable Bulletins or Preliminary Information sheets. A "Ready" or "OnStar ready" audio message heard while driving. In some cases it has been found that the customer is inadvertently pressing the ?push to talk? button on the steering wheel controls. On rare occasions, other issues in the steering column or Steering Wheel Control system may induce this concern.

PIC4310K

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button. Technician will need to call General Motors Technical Assistance Center with the scan tool data from the OnStar system.

07-08-49-020I

Service Bulletin/Repair Instructions

This informational bulletin provides a quick guide to updating which model vehicle after replacing the IPC.

SB-080604003-C

Service Bulletin/Repair Instructions

GMC/CHEVROLET: ENGINES, WITH EGR SYSTEM, HAS LEAKAGE FROM EGR COOLER ENGINE COOLANT INTO THE COMBUSTION CHAMBER. MODEL 2002-15 SILVERADO, SIERRA, 2004-09 KODIAK C4500-C5500, TOPKICK C4500-C5500, 2006-15 EXPRESS, SAVANA. *PE

PIP5163A

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blow by. Technician will need to inspect the engine for Cylinder damage or scoring, An out of round cylinder bore, Dirt intrusion, and Catalytic Converter failure.

PIC5953

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work with the customer to insure the phone contacts to not have any Emojis loaded to any contact.

PIP4379K

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician about vehicles that have not engagement into drive, delayed, no engagement into reverse, and or a range inhibit. Technician may find Diagnostic Trouble Codes P0701, P0731, P0732, P0733, P0734, P0736, P0751, P0756, P0761, P0776, P0843, P0848, P0873, P0877, P0894 or P2723. Technician should follow published Service Information diagnostics for Diagnostic Trouble Code P0701 first. Technician will also ensure the fluid level is at the top of the hot band when the transmission fluid temperature is 175° Fahrenheit. Diagnostic Trouble Codes P0701, P0731, P0732, P0733, P0734, P0736, P0751, P0756, P0761, P0776, P0843, P0848, P0873, P0877, P0894 or P2723 can set by the following fluid service/filter change, transmission service involving removing the pan, low fluid level caused by leaks, or after long periods of storage. If the fluid level has been properly checked using the HOT check procedure listed in Service Information document 2408059 and any of the Diagnostic Trouble Codes reset during a cold start inspect the internal suction filter for possible cracks. If no other concerns are found inspect for a stuck lube regulator valve in the pump cover due to debris.

PIP-4379-D

Service Bulletin/Repair Instructions

CHEVROLET/GMC: DELAYED OR NO DRIVE AND DELAYED OR NO REVERSE WITH DTC'S, RANGE INHIBIT. MODEL YEARS 2001-2013. *PE UPDATED ON 06/08/2011. *KB UPDATED ON 06/16/2011. *KB UPDATED 11/26/12. *PE UPDATED 12/4/2013 *JS

06-06-01-010B

Service Bulletin/Repair Instructions

This informational bulletin provides information on close-coupled converter and engine replacement.

00-03-10-003R

Service Bulletin/Repair Instructions

This warranty administration bulletin provide policy information new tire warranty program and global warranty management submission information.

SB-13082

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

11-00-89-005C

Service Bulletin/Repair Instructions

This warranty administration bulletin provides information on the Clarification of Use for Dealer Empowerment Labor Operations and Customer Enthusiasm

PIT3173C

Service Bulletin/Repair Instructions

This Preliminary Information communication provides information to the technician that fluid contamination may be directed to one of the following testing centers according to the type of fluid needing testing. Dealer should send the correct fluid to the proper testing center.

10-00-89-017X

Service Bulletin/Repair Instructions

This informational bulletin provides a list off all the issues revolving around new vehicles for a one stop place to find growing concerns around them.

PIT-3749D

Service Bulletin/Repair Instructions

GM: ON SOME TRUCK MODELS THERE IS SOME FRAME CORROSION. *RM UPDATED ON 5/2/2012. *KB

PI-00983A

Service Bulletin/Repair Instructions

GM: THE ABS WARNING LIGHT ISON AND ABS WHEEL SPEED SENSOR TROUBLE CODES ARE STORED. *RM

PIP-3504C

Service Bulletin/Repair Instructions

GM: THERE IS A DIESEL ENGINE HARD START WHEN HOT. STARTS FINE WHEN COLD. THERE WILL BE NO INTERNAL TROUBLE CODES. *RM

PIT-4883

Service Bulletin/Repair Instructions

GMC/CHEVROLET: FLUID LEAK AT STEERING GEAR INPUT SHAFT. ALL C SERIES MODELS. WHEN REPAIRING A POWER STEERING FLUID LEAK AT THE STEERING GEAR INPUT SHAFT STUB SEAL BEWARE THAT THE PRESSURE SEAL IS NOT AVAILABLE FROM GM SPO PARTS. *PE UPDATED 3/11/11. *PE

PIT-5033

Service Bulletin/Repair Instructions

CHEVROLET/GMC: REPLACEMENT REAR STABILIZER BAR (RELOCATE LINK BRACKETS). IF THE REAR STABILIZER BAR NEEDS REPLACING, THE NEW BAR IS SHORTER AND WILL REQUIRE RELOCATION OF THE STABILIZER BAR LINK BRACKETS. *PE

04039

Service Bulletin/Repair Instructions

CHEVROLET GMC SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. SPECIAL POLICY ADJUSTMENT - INJECTORS - REPLACE. *MJ UPDATED 2/21/08. *NJ CSC LETTER WAS RECEIVED. UPDATED 3/5/10. *PE

PIT-4515A

Service Bulletin/Repair Instructions

GMC/CHEVROLET: SERVICE BRAKE SOON INDICATOR WITH DTC C0272. SOME CUSTOMERS MAY STATE THE SERVICE BRAKE SOON INDICATOR COMES ON. MAY ALSO COMMENT THE AUDIBLE BRAKE WARNING BUZZER IS SOUNDING. *PE

PIT-4935

Service Bulletin/Repair Instructions

CHEVROLET/GMC: BRAKE ASSIST PUMP MOTOR ON AND WARNING LIGHT/CHIME. OWNERS MAY COMMENT WHEN TURNING THE STEERING WHEEL WITH THE BRAKE APPLIED THAT THE HYDRAULIC BRAKE ASSIST PUMP TURNS ON AND THE BRAKE WARNING LAMP AND CHIME MAY SOUND. MODELS CHEVROLET KODIAK, C4500-C7500, CONVENTIONAL CAB, T SERIES, TILT CAB, C6500-C7500; GMC TOPKICK, C4500-C7500, CONVENTIONAL CAB, T SERIES, TILT CAB, T6500-T7500. *PE

SB05-08-133-001B

Service Bulletin/Repair Instructions

ISUZU/GMC/CHEVROLET: DIAGNOSTIC INFORMATION FOR INOPERATIVE AIR SEATS, AIR HORN AND/OR EXHAUST BRAKE AND RELEASE OF NEW AUXILIARY AIR COMPRESSOR RELAY AND PRESSURE SWITCH ON RPO K16 VEHICLES. *PE

3187

Service Bulletin/Repair Instructions

ENGINE LOW POWER WILL NOT GO OVER 2300 RPMS. *EH UPDATED 6/11/10. *PE

PIP-4629

Service Bulletin/Repair Instructions

CHEVROLET/GMC: DIESEL ENGINE TURBO DTC P2563 OR P003A. MAY ENCOUNTER A CONCERN OF SES LIGHT, REDUCED POWER, LOW POWER. *PE

3317

Service Bulletin/Repair Instructions

HARD START / NO START OUTSIDE TEMPERATURES BELOW FREEZING. *TT UPDATED 7/13/09. *PE

3479

Service Bulletin/Repair Instructions

LOCATION OF AUXILIARY BRAKE CONTROL HARNESS/WIRE U86 OPTION. *TT UPDATED 12/2/08. *PE

05-06-04-047

Service Bulletin/Repair Instructions

SERVICE ENGINE SOON (SES) LIGHT ON WITH REDUCTION IN ENGINE POWER, DIAGNOSTIC TROUBLE CODES P0202 AND P2146 OR P0207 AND P2149 SET. *TT ADD DTC P1294. INSTALL REVISED 90 DEGREE INJECTOR CONNECTOR WITH HARNESS SUPPORT BRACKET SERVICE KIT. UPDATED 7/18/08 *PE

08-08-64-005

Service Bulletin/Repair Instructions

PASSENGER SIDE FRONT OUTSIDE DOOR HANDLE INOPERATIVE (REPLACE OUTSIDE DOOR HANDLE). *PE

PIP3394

Service Bulletin/Repair Instructions

DURAMAX DIESEL INJECTOR DRIVER CODES WITH 6.6 ENGINE (VIN 2 - RPO LLY). *NJ

020310005

Service Bulletin/Repair Instructions

DIAGNOSTIC INFORMATION FOR STEERING WHEEL SHAKE / VIBRATION (OSCILLATION) CONCERNS FOR C4500-C5500 CONVENTIONAL CABS. *TT UPDATED 03-19-07. *KB UPDATED 2/25/08. *NJ

070601009

Service Bulletin/Repair Instructions

DIESEL ENGINE CYLINDER HEAD GASKET MISSING THICKNESS GRADE MARKINGS. *KB

070605005

Service Bulletin/Repair Instructions

DIESEL ENGINE - LOW ENGINE POWER/PERFORMANCE, POOR ACCELERATION, ESHAUST SMOKE/HISSING NOISE, MIL/SES ON, DTC'S P0101, P0236. (INSTALL UPDATED ENGINE EXHAUST BRAKE VALVE). *KB

070522001

Service Bulletin/Repair Instructions

BRAKE LIGHT SWITCH INOPERATIVE, BRAKE WARNING BUZZER SOUNDING AND BRAKE WARNING LIGHT ON, DTC'S C0164, C0272 SET. (REMOVE AND SPLICE WIRE/REMOVE CHMSL FUSE/REPLACE STOP LAMP SWITCH). *KB

040604001

Service Bulletin/Repair Instructions

VARIOUS INTERMITTENT DRIVEABILITY CONDITIONS - HESITATION, LACK OF POWER, ETC. *TT

060604026

Service Bulletin/Repair Instructions

INTERMITTENT SES/MIL LAMP ILLUMINATED, REDUCED ENGINE POWER, FUEL INJECTOR DRIVER CIRCUIT. DTC'S P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208. CYLINDER BANK SHUT DOWN DTC'S P2146, OR P2149. *KB

030604036

Service Bulletin/Repair Instructions

INFORMATION ON SERVICING FUEL INJECTORS TO AVOID CONTAMINATION. *EH UPDATED 03-19-07. *KB

040604007

Service Bulletin/Repair Instructions

SERVICE ENGINE SOON (SES) LIGHT, P0087, P0093, P1093, LOW POWER, NO START, HARD START, FUEL IN CRANKCASE. *TT

060729003

Service Bulletin/Repair Instructions

ML6 MANUAL TRANSMISSION-SHIFT LEVER MAY UNINTENTIONALLY MOVE TO THE NEUTRAL POSITION. (REPLACE SHIFT SHAFT DETENT PLUNGER). *KB

030693001

Service Bulletin/Repair Instructions

DIAGNOSTIC INFORMATION ON TURBOCHARGER MALFUNCTION DUE TO LACK OF ENGINE OIL FOR LBZ, LB7, AND LLY DURAMAX DIESEL ENGINE. *KB

020730042A

Service Bulletin/Repair Instructions

ALLISON TRANSMISSION SERVICE REPAIRS. *TT

060525001

Service Bulletin/Repair Instructions

ANTILOCK BRAKE SYSTEM (ABS) LAMP ILLUMINATED, DIAGNOSTIC TROUBLE CODE (DTC) C0550) SET. *TT

060601003

Service Bulletin/Repair Instructions

INFORMATION ON LONGER MAIN BEARING CAP BOLTS REQUIRED FOR CERTAIN 2001-2006 LB7, LLY, LBZ DURAMAX DIESEL ENGINES. *TT

050857004

Service Bulletin/Repair Instructions

WATER INTRUSION INTO CAB (INSPECT/REPLACE ROOF MARKER LAMP LENS/BOLTS). *AK

050861008

Service Bulletin/Repair Instructions

REVISED BODY MOUNT REPLACEMENT - FRONT AND BODY MOUNT REPLACEMENT - REAR. *TT

050137005

Service Bulletin/Repair Instructions

AVAILABILITY OF EVAPORATOR AND BLOWER MOTOR HOUSING WATER DRAIN DIVERTER TO AVOID WATER INTRUSION INTO ENGINE HARNESS AREA. *TT

050604070

Service Bulletin/Repair Instructions

DIAGNOSTIC INFORMATION ON POOR PERFORMANCE, LACK OF POWER, FUEL SYSTEM NOT RETURNING FUEL EVENLY. *NM

040604007E

Service Bulletin/Repair Instructions

SERVICE ENGINE SOON (SES) LIGHT, P0087, P0093, P1093, LOW POWER, NO START, HARD START, FUEL IN CRANKCASE. *TT

030693001A

Service Bulletin/Repair Instructions

DIAGNOSTIC INFORMATION FOR TURBO FAILURE DUE TO LACK OF OIL OR REPEAT TURBO FAILURES. *TT

040604070

Service Bulletin/Repair Instructions

INFORMATION ON THE REVISED FUEL FILTER FOR THE 6.6L DURAMAX DIESEL. *TT

05546

Service Bulletin/Repair Instructions

PROGRAM BULLETIN (CUSTOMER SATISFACTION PROGRAM)-15,000 MILE (24,000 KM) FUEL FILTER CHANGE. 2002 CHEVROLET KODIAK AND 2001-2002 GMC TOPKICK. *SC

050417002

Service Bulletin/Repair Instructions

INFORMATION ON DRIVELINE VIBRATION DIAGNOSIS. *TT

05520

Service Bulletin/Repair Instructions

PRODUCT EMISSION RECALL - THE ENGINE CONTROL MODULE (ECM) MAY HAVE BEEN CONFIGURED WITHOUT CERTAIN CALIBRATION INFORMATION BECAUSE OF MISSING INJECTOR TRIM PROGRAMMING VALUES. WHEN THE ECM DOES NOT HAVE THIS INFORMATION, THE ENGINE MAY NOT MEET HORSEPOWER SPECIFICATIONS. *TT

020601027

Service Bulletin/Repair Instructions

INFORMATION ON HIGHER THAN EXPECTED OIL CONSUMPTION. NLM

050601014

Service Bulletin/Repair Instructions

OIL LEAK UNDER EXTREME COLD TEMPERATURES (-34 DEGREES C) (-30 DEGREES F) OR COLDER). *TT

050604027

Service Bulletin/Repair Instructions

INACCURATE FUEL GAUGE READING, GAUGE INDICATES FUEL IN TANK. *TT

050604023

Service Bulletin/Repair Instructions

REVISED DIAGNOSTIC TROUBLE CODE (DTC) P2563. *TT

050604025

Service Bulletin/Repair Instructions

REVISED DIAGNOSTIC TROUBLE CODE (DTC) U2104. *TT

050527001

Service Bulletin/Repair Instructions

INFORMATION ON AIR BRAKE PARK BRAKE CHAMBER VENT HOLES TO AVOID WATER INTRUSION. *TT

020601023C

Service Bulletin/Repair Instructions

OIL LEAK AT COOLER TO ENGINE BLOCK MATING SURFACE. *EH

09132004

Service Bulletin/Repair Instructions

FUEL GAUGE IS FIXED ON EMPTY WITH FUEL IN THE TANKS AND FAULT CODE P1172 IS STORED. *EH

040308011

Service Bulletin/Repair Instructions

UNNECESSARY LEAF SPRING CLIP REPLACEMENT. *TT

040604044

Service Bulletin/Repair Instructions

PARTS INFORMATION CLARIFICATION (FUEL TANK SENDER O-RING SEAL) FOR MOTOR HOME MODELS. *TT

040090003

Service Bulletin/Repair Instructions

RESETTING OIL LIFE MONITOR SYSTEM AND TURNING OFF CHANGE ENGINE OIL LIGHT. *MJ

04262004

Service Bulletin/Repair Instructions

PTO CALIBRATIONS FOR TRANSMISSION SHIFT TIMING IS NOT CORRECT. *EH

040604007A

Service Bulletin/Repair Instructions

SERVICE ENGINE SOON (SES) LIGHT, P0087, P0093, P1093, LOW POWER, NO START, HARD START, FUEL IN CRANKCASE. THIS SERVICE BULLETIN REPLACES 040604007. *EH

040849012

Service Bulletin/Repair Instructions

DEFROSTER GRILLE BUZZ VIBRATION. *EH

03252004

Service Bulletin/Repair Instructions

INTERMITTENT OR INOPERATIVE STARTER CONDITION WITH CAT DIESEL ENGINES. *TT

030504

Service Bulletin/Repair Instructions

SOME VEHICLES ARE MISSING A RETAINER THAT HOLDS THE BRAKE BOOSTER PUSH ROD AND THE BRAKE PEDAL TOGETHER WHICH COULD RESULT IN LOSS OF FOUNDATION BRAKES. DEALERS ARE TO INSPECT FOR THE PRESENCE OF THE BRAKE SWITCH RETAINER AND INSTALL A NEW RETAINER IF IT IS MISSING. *TT

030604033

Service Bulletin/Repair Instructions

REVISED DIAGNOSTIC TROUBLE CODE P0336. *TT UPDATE. TO INCLUDE 2004 ISUZU NQR COMMERCIAL MODELS. *TT

030849019

Service Bulletin/Repair Instructions

DIAGNOSTIC RECOMMENDATIONS/INSTRUCTIONS FOR INOPERATIVE INSTRUMENT PANEL CLUSTER (IPC) GAUGES AND RADIO. *TT

040605003

Service Bulletin/Repair Instructions

EXHAUST SYSTEM LEAK AND/OR RATTLE NOISE. *TT

040864005

Service Bulletin/Repair Instructions

UPPER OUTSIDE REARVIEW MIRROR LOOSE. *EH

00609B

Service Bulletin/Repair Instructions

LOW POWER, WILL NOT GO OVER 2300 RPMS. 6.6L LB7 ENGINE. *TT

00968A

Service Bulletin/Repair Instructions

6.6L LB7 LLY DIESEL ENGINE WITH ROUGH, UNSTABLE, LOW IDLE SPEED OR STALL. *TT

01107

Service Bulletin/Repair Instructions

INACCURATE SPEEDOMETER. *MJ

01717

Service Bulletin/Repair Instructions

6.6L LB7 ENGINE - FUEL RAIL PRESSURE REGULATOR HARNESS CONNECTOR SERVICING. *TT

01723

Service Bulletin/Repair Instructions

ALLISON LCT1000 DOES NOT ENGAGE DURING HIGH IDLE WITHOUT BRAKE PEDAL INPUT. SIT BULLETIN 1457493. *TT

01774

Service Bulletin/Repair Instructions

6.6L LB7 REPEAT ENGINE OIL LEAK (LEFT SIDE) #2 MAIN BEARING CROSS BOLT. *MR

01824

Service Bulletin/Repair Instructions

6.6L LLY ENGINE - DIAGNOSTIC TROUBLE CODE (DTC) U0106 RESETS OR WILL NOT CLEAR. *MR

01948

Service Bulletin/Repair Instructions

FLYWHEEL HOUSING CRACK WITH MANUAL TRANSMISSION.*MR

01989

Service Bulletin/Repair Instructions

6.6L LLY DIESEL ENGINE FUELINJECTOR COMPRESSION LEAK NOISE OR SOOT AROUND THE INJECTOR BODY.*MR

02050

Service Bulletin/Repair Instructions

6.6 LB7 LLY DURAMAX ALLISON LCT1000 NO SHIFT MISFIRE LOW POWER, DASH WARNING LIGHTS COMING ON, TRANSMISSION IN 3RD GEAR ALL THE TIME AND CHECK ENGINE CHECK TRANSMISSION LIGHTS ON INTERMITTENTLY. SERVICE VME. *TT

02055

Service Bulletin/Repair Instructions

ENGINE OIL IN THE TURBO CHARGE AIR COOLER PIPES AND HOSES. *TT

02094

Service Bulletin/Repair Instructions

LOW POWER, WARNING LIGHTS WILL BE COMING ON, THE TRANSMISSION WILL BE IN THIRD GEAR ALL THE TIME, THE CHECK ENGINE LIGHTS AND CHECK TRANS LIGHT WILL BE COMING ON INTERMITTENTLY AND A CODE MAY BE SET, P0207. *TT

02113

Service Bulletin/Repair Instructions

INTERMITTENT NO FORWARD OR REVERSE WITH POSSIBLY EITHER A FLASHING PRNDL DISPLAY OR A RANGE SHIFT INHIBITED MESSAGE. *TT

1531156

Service Bulletin/Repair Instructions

PARTS SHOWING NO STOCK OR NOT AVAILABLE. *MJ

3010

Service Bulletin/Repair Instructions

GLOW PLUG CONTROL MODULE LOSS OF COMMUNICATION, POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) U0106 SET, AND DTC WILL NOT CLEAR. *TT

3011

Service Bulletin/Repair Instructions

REPEAT ENGINE OIL LEAK AT MAIN BEARING SIDE BOLT. *TT

3038

Service Bulletin/Repair Instructions

PROGRAMMING PTO PARAMETERS. *TT

3061

Service Bulletin/Repair Instructions

FUEL GAUGE DISPLAYS EMPTY WITH DIAGNOSTIC TROUBLE CODE P1172 OR P2639. *TT

3084

Service Bulletin/Repair Instructions

STARTER GRINDING NOISE DURING CRANKING ON VEHICLES EQUIPPED WITH THE ALLISON AUTOMATIC TRANSMISSION. *TT

3094

Service Bulletin/Repair Instructions

ALLISON LCT 1000 P1781 OR P0802 SETTING IN THE ELECTRONIC CONTROL MODULE. (2005 CHEVROLET KODIAK AND 2005 GMC TOP KICK) *SC

3109

Service Bulletin/Repair Instructions

ENGINEERING IS INVESTIGATING THE 04 6.6L LB7 INJECTORS FOR CONCERNS OF DTC P1093 AND HIGH RETURN LINE FLOW RATES. *SC

3120

Service Bulletin/Repair Instructions

VARIABLE VANE TURBOCHARGER SERVICE PART NUMBERS. (TO INCLUDE 2004 ISUZU MEDIUM TILT) *SC

3129A

Service Bulletin/Repair Instructions

SMOKE, FUEL KNOCK, SURGING, AND HIGH INJECTOR BALANCE RATES. *TC TO INCLUDE 2005 CHEVROLET KODIAK AND GMC TOPKICK. *TT

11062003

Service Bulletin/Repair Instructions

AIRFLOW SENSOR PROBLEM. *EH

020604057D

Service Bulletin/Repair Instructions

LABOR OPERATION ASSIGNMENTS FOR CONTROL MODULE PROGRAMMING. VARIOUS MODELS INCLUDING 2004 AND PRIOR PASSENGER CARS AND TRUCKS, 2003-2004 KODIAK C4500-C8500 AND TOPKICK C4500-C8500 SERIES MODELS. *TT

091703

Service Bulletin/Repair Instructions

VEHICLE MAY HAVE A TIGHTER TURNING RADIUS IN ONE DIRECTION OR THE OTHER, OR MAY NOT BE ABLE TO ACHIEVE THE TURNING RADIUS DUE TO THE SELF-ADJUSTING STEERING LIMITER NOT SET. GM VOICEMAIL LOG. *TT

01896

Service Bulletin/Repair Instructions

6.6 LLY DURAMAX DIESEL ENGINE TURBOCHARGER LEARN PROCEDURE. *MR

3011B

Service Bulletin/Repair Instructions

ENGINE OIL LEAK AT MAIN BERING SIDE BOLT. *EH

3068

Service Bulletin/Repair Instructions

OIL SEEPAGE FROM TURBO AIR CHARGE COOLER HOSES OR HOSE BLOWING OFF DURING ACCELERATION. POSSIBLE DIAGNOSTIC TROUBLE CODE P0299. *TT UPDATED 04-24-07. *KB

3068B

Service Bulletin/Repair Instructions

TURBO AIR CHARGE COOLER HOSES OIL SEEPAGE OR BLOWS OFF ON ACCELERATION. THIS ALSO INCLUDES 2004-2005 LLY C2 C3 C4 C5 K2 K3 D4 D5 E4 E5 MODELS. *EH

3149

Service Bulletin/Repair Instructions

FUEL PRESSURE REGULATOR CONNECTOR OR TERMINAL REPAIRS. *TT

3170E

Service Bulletin/Repair Instructions

IPC, INTERIOR LIGHTS AND/OR HEADLAMPS FLICKER. *AK FB2

3193

Service Bulletin/Repair Instructions

EXCESSIVE OIL CONSUMPTION. *EH

3204

Service Bulletin/Repair Instructions

COOLANT LEAK AT ENGINE MOUNT BOLT. *EH

3208

Service Bulletin/Repair Instructions

CERTAIN 2004 6.6L LLY DURAMAX DIESEL ENGINES MAY HAVE AN ISSUE WITH THE HIGH PRESSURE FUEL LINES THAT PREVENT THEM FROM ACHIEVING THE PROPER TORQUE UPON REINSTALLATION AFTER A REPAIR. *TT

3212A

Service Bulletin/Repair Instructions

FUEL LEAKING FROM BODY OF INJECTOR. THIS ALSO INCLUDES 2004-2005 LLY C2 C3 C4 C5 K2 K3 D4 D5 E4 E5 MODELS. *EH

3227

Service Bulletin/Repair Instructions

BROKEN #2 AND #7 INJECTOR CONNECTOR TERMINALS. THIS ALSO INCLUDES LLY 6.6 C2 C3 C4 C5 K2 K3 D4 D5 E4 E5. *EH

3230

Service Bulletin/Repair Instructions

DIESEL OIL LEAK AT RIGHT REAR OF ENGINE. THIS INCLUDES LLY C2 C3 C4 C5 D4 D5 E4 E5 K2 K3 MODELS. *EH

3238C

Service Bulletin/Repair Instructions

FUEL INJECTOR DRIVER CIRCUIT CODES P0201 THROUGH P0208. THIS ALSO INCLUDES 2004 2005 LLY C2 C3 C4 C5 E4 E5 D4 D5 K2 K3 MODELS. *EH UPDATED *EH

3239

Service Bulletin/Repair Instructions

LB7 ENGINE VIBRATION MISS OR RUNS ROUGH NO DIAGNOSTIC TROUBLE CODE. THIS ALSO INCLUDES LB7 C2 C3 C4 C5 D4 D5 E4 E5 K2 K3. *EH

3255

Service Bulletin/Repair Instructions

CUSTOMERS MAY COMPLAIN OF TRANSMISSION RATTLE OR GRINDING NOISE WHILE OPERATING THE VEHICLE AT LOW ENGINE RPMS, BELOW 1200 RPMS. *TT

3256A

Service Bulletin/Repair Instructions

VEHICLE MAY BE BROUGHT IN FOR SERVICE ENGINE SOON (SES) OR MALFUNCTION INDICATOR LAMP (MIL) LIGHT ON. *TT

3258

Service Bulletin/Repair Instructions

6.6L LLY ENGINE OIL LEAK AT REAR HOUSING COVER BOLT. *TT

3294B

Service Bulletin/Repair Instructions

INACCURATE SPEEDOMETER. *TT

3312

Service Bulletin/Repair Instructions

NO START, HARD START, LOSS OF POWER, OR WHITE SMOKE. *TT

3348

Service Bulletin/Repair Instructions

NOISE, SERVICE ENGINE SOON (SES) LIGHT, OR LOW POWER. DEALER MAY FIND TURBINE (EXHAUST SIDE) WHEEL RUB DAMAGE, A BROKEN TURBINE SHAFT, OR TURBO BEARING CONCERN. *TT

3375

Service Bulletin/Repair Instructions

ROUGH IDLE, SERVICE ENGINE SOON (SES)LIGHT, UNSTABLE IDLE, HESITATION, SURGE OR STALLING. WITH DIAGNOSTIC TROUBLE CODES P0300, P0335 OR P0336. *TT

3394

Service Bulletin/Repair Instructions

6.6 LLY INJECTOR DRIVER CODES. MISFIRE, ROUGH RUNNING, AND THE MIL/SES LIGHT ON. *SC

3400

Service Bulletin/Repair Instructions

ROUGH IDLE, FUEL KNOCK OR SMOKE WHILE DRIVING, COMBUSTION LEAK TYPE NOISE, OR A MISFIRE. 6.6 LLY INJECTOR KNOCK, HEAVY SMOKE DURING WARM UP CYCLE. *TT

3401

Service Bulletin/Repair Instructions

TURBOCHARGER OIL FEED LINE KINKED OR RESTRICTED. *TT

3422

Service Bulletin/Repair Instructions

DURAMAX DIESEL PILOT TO MAIN INJECTION FUEL KNOCK NOISE. *TT

3491

Service Bulletin/Repair Instructions

HIGHWAY SPEED EXCESSIVE SMOKE AND FUEL KNOCK. *TT

3504

Service Bulletin/Repair Instructions

HARD START HOT ONLY AFTER THE ENGINE HAS REACHED OPERATING TEMPERATURE AND THEN SHUT OFF. *TT

3525

Service Bulletin/Repair Instructions

SERVICE VMX - DURAMAX INJECTOR WIRING HARNESS SUPPORT BRACKET KIT. *TT

3555

Service Bulletin/Repair Instructions

REPEAT AUXILIARY AIR COMPRESSOR RELAY FAILURE. *TT

3590

Service Bulletin/Repair Instructions

12 INCH PARKING BRAKE DRUM CABLE ADJUSTMENT. *TT

3616

Service Bulletin/Repair Instructions

SERVICE VME - 2006 DURAMAX DIESEL ENGINE FUEL SYSTEM COMPONENTS ARE NOT INTERCHANGEABLE WITH EARLIER YEAR MODEL VEHICLES. *TT

3639

Service Bulletin/Repair Instructions

OIL PRESSURE GAUGE READING LOW OR NEAR RED ZONE. *TT

3649

Service Bulletin/Repair Instructions

LOW POWER ON HARD ACCELERATION - FUEL PUMP SOCK PLUGGING WITH FOREIGN MATERIAL. *TT

3669

Service Bulletin/Repair Instructions

REPEAT CRACKED FLYWHEEL HOUSING. *TT

3715

Service Bulletin/Repair Instructions

DIESEL LOW POWER OR EXHAUST SMOKE DTCS P0101 P0236. *TT

3773

Service Bulletin/Repair Instructions

TURBOCHARGER HOSE CLEARANCE ON MEDIUM DUTY MODELS C65 C75 C85. *TT

4168

Service Bulletin/Repair Instructions

ADDITIONAL DIAGNOSTICS FOR DTC'S C0035-C0052. *KB

4173

Service Bulletin/Repair Instructions

HYDRAULIC BRAKE BOOSTER PARTS RESTRICTION. *KB

4213

Service Bulletin/Repair Instructions

CRACKED FLYWHEEL HOUSING. *KB

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.