Vehicle report

2002 DODGE CARAVAN

Service bulletins

99 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

9004275

Service Bulletin/Repair Instructions

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

23-015-20

Service Bulletin/Repair Instructions

Disinfectant Solution Recommended for COVID-19

08-049-20

Service Bulletin/Repair Instructions

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

31-003-19

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

31-005-19

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

31-006-19

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

3100319

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

3100519

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

3100619

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

68332810

Service Bulletin/Repair Instructions

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].

R2118796A

Service Bulletin/Repair Instructions

Valve Body. These may cause over drive cycling.

9002828

Service Bulletin/Repair Instructions

Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service

9002519

Service Bulletin/Repair Instructions

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

2302007

Service Bulletin/Repair Instructions

POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. *KB UPDATED 10/26/07. *NJ

1400207

Service Bulletin/Repair Instructions

CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY. *KB

0500106A

Service Bulletin/Repair Instructions

SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *KB

0803006

Service Bulletin/Repair Instructions

POWERTRAIN CONTROL MODULE INITIALIZATION. *KB

0500305

Service Bulletin/Repair Instructions

SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT

1900805

Service Bulletin/Repair Instructions

REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC

2100903

Service Bulletin/Repair Instructions

AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE. VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC

1900403

Service Bulletin/Repair Instructions

STEERING SHUDDER. *TT

0500204

Service Bulletin/Repair Instructions

SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT

0200405

Service Bulletin/Repair Instructions

CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA. *TT

0200305

Service Bulletin/Repair Instructions

RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION. *SC

0801505

Service Bulletin/Repair Instructions

POWERTRAIN CONTROL MODULE INITIALIZATION. *SC

2100405

Service Bulletin/Repair Instructions

TRANSMISSION DELAY ENGAGEMENT. *EH

0500404

Service Bulletin/Repair Instructions

ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT

1900504

Service Bulletin/Repair Instructions

POP/TRICK/CREAK SOUND IN STEERING COLUMN. *MJ *EH

2301004

Service Bulletin/Repair Instructions

PASSENGER COMPARTMENT FLOOR WATER LEAK. *TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT

1802304

Service Bulletin/Repair Instructions

SURGE WITH TRANSMISSION AT FULL LOCK-UP. *MJ

0802103

Service Bulletin/Repair Instructions

VEHICLES NOT EQUIPPED WITH ANTI-LOCK BRAKE SYSTEM (ABS) BRAKES MAY HAVE THE ABS, BRAKE, AND TRAC OFF LAMPS ILLUMINATED ON THE INSTRUMENT CLUSTER OR VEHICLES NOT EQUIPPED WITH SENTRY KEY IMMOBILIZER (SKIM) MAY HAVE THE SECURITY/VTA LAMP ILLUMINATED ON THE INSTRUMENT CLUSTER. *TT

0900704

Service Bulletin/Repair Instructions

IRREGULAR ENGINE SNAPPING SOUND. *TT

0800604

Service Bulletin/Repair Instructions

INSTRUMENT PANEL ILLUMINATION. *TT

0800504

Service Bulletin/Repair Instructions

ERRONEOUS ACTUATION OF HORNS, HEADLAMPS, AND PARKING LAMPS WHILE VEHICLE IS PARKED. *TT

1900603

Service Bulletin/Repair Instructions

KNOCKING SOUND FROM LOWER STEERING COLUMN. *TT

1900303

Service Bulletin/Repair Instructions

POP/TICK SOUND IN STEERING WHEEL AREA. *TT

0500403

Service Bulletin/Repair Instructions

ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT

0801403

Service Bulletin/Repair Instructions

POWERTRAIN WIRING HARNESS BRACKET PACKAGE. *TT

1802803

Service Bulletin/Repair Instructions

VEHICLE WITH PROPERLY FUNCTIONING EVAPORATIVE EMISSIONS SYSTEM REPEATEDLY SETS DIAGNOSTIC TROUBLE CODE P0456 WHEN CUSTOMER REGULARLY COMMUTES ON A STEEP GRADE. *TT

1802303

Service Bulletin/Repair Instructions

BATTERY LIGHT ILLUMINATION, ERRONEOUS DIAGNOSTIC TROUBLE CODE (DTC) P1594. *TT

C20

Service Bulletin/Repair Instructions

POWER STEERING FLUID COOLER HOSES MAY SPLIT AND CAUSE A LOSS OF POWER ASSIST - CUSTOMER SATISFACTION NOTIFICATION NO. C20. *TT

1900103

Service Bulletin/Repair Instructions

POP/TICK SOUND IN STEERING WHEEL AREA. *TT *MJ

2300403

Service Bulletin/Repair Instructions

POWER SLIDING DOOR AND / OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN. *TT

1802602A

Service Bulletin/Repair Instructions

ENGINE SPARK KNOCK. *TT

02020

Service Bulletin/Repair Instructions

DELAYED TRANSAXLE ENGAGEMENT AFTER INITIAL START UP. *TT

02018

Service Bulletin/Repair Instructions

POWER SLIDING DOOR AND/OR POWER LIFTGATE WILL POP OFF BUT NOT POWER OPEN. *TT

1400102A

Service Bulletin/Repair Instructions

FUEL CAP DIFFICULT TO REMOVE. *TT

27

Service Bulletin/Repair Instructions

THE TRANSAXLE LOW/REVERSE ACCUMULATOR COVER O-RING ON CERTAIN VEHICLES MAY BECOME DISLODGED. *TT

0500102A

Service Bulletin/Repair Instructions

SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *YD THIS BULLETIN SUPERSEDES 05-001-02 DATED MARCH 4, 2002. *TT

2500102A

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION, DIAGNOSTIC TROUBLE CODE (DTC) P0442, P0455, OR P0456 - LEAK DETECTION PUMP (LDP), LEAK DETECTED. THIS BULLETIN SUPERSEDES 25-001-02 DATED FEB 11, 2002. *TT

0800902A

Service Bulletin/Repair Instructions

CONCERNS WITH THE ABS, BRAKE AND TRAC OFF CLUSTER LAMPS ILLUMINATED ON VEHICLES NOT EQUIPPED WITH ABS BRAKES. *TT

02012

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXPERIENCE A SLIPPING OR NO DRIVE CONDITION IN REVERSE OR FIRST GEAR. *TT

02013

Service Bulletin/Repair Instructions

SUBJECT REGARDING MONRONEY LABEL TIRE DISCREPANCY. *TT

0500402

Service Bulletin/Repair Instructions

SUBJECT REGARDING REAR BRAKE CYCLIC RUBBING SOUND FROM REAR OF VEHICLE DURING MEDIUM TO LIGHT BRAKE APPLICATION ON VEHICLES WITH REAR DRUM BRAKES. *TT

2400802

Service Bulletin/Repair Instructions

CUSTOMER MAY COMPLAIN THAT THE HVAC DRAIN WATER LEAKS UNDER PASSENGER SIDE CARPET. *TT

2400702

Service Bulletin/Repair Instructions

SUBJECT REGARDING AIR CONDITIONER TEMPERATURE DIFFERENTIAL (STRATIFICATION) BETWEEN LEFT AND RIGHT FRONT PANEL OUTLETS. *TT

0800902

Service Bulletin/Repair Instructions

SOME VEHICLES NOT EQUIPPED WITH ANTI-SKID BRAKE SYSTEM (ABS) MAY HAVE THE ABS, BRAKE AND TRAC OFF LAMPS ILLUMINATED ON THE INSTRUMENT CLUSTER. *TT

2100102

Service Bulletin/Repair Instructions

SOME VEHICLES MAY HAVE A TRANSAXLE THAT WILL NOT MOVE OR SLIPS IN REVERSE OR FIRST GEAR. *TT

1802002

Service Bulletin/Repair Instructions

FLASH PROGRAMMING FAILURE RECOVERY. *SLC

2303102

Service Bulletin/Repair Instructions

SUBJECT REGARDING QUAD SEAT RELEASE HANDLE SCREW SHEARED OFF IN SHAFT. *SLC

0900402

Service Bulletin/Repair Instructions

SUBJECT REGARDING STUCK OIL PRESSURE RELIEF VALVE FOR VEHICLES BUILT PRIOR TO JANUARY 1, 2002 EQUIPPED WITH A 3.3 L OR 3.8 L ENGINE. *SLC

2302102

Service Bulletin/Repair Instructions

SUBJECT REGARDING ASSIST FEATURE INOPERATIVE ON QUAD OR SPLIT REAR BENCH SEATS. *SLC

02005

Service Bulletin/Repair Instructions

LOUD WHISTLE/SQUEALING SOUND FROM ENGINE COMPARTMENT-2002 RS/RG. *SLC

1900602

Service Bulletin/Repair Instructions

SUBJECT REGARDING STEERING SHUDDER. *SLC

1400102

Service Bulletin/Repair Instructions

SUBJECT REGARDING FUEL CAP DIFFICULT TO REMOVE. *SLC

1801002

Service Bulletin/Repair Instructions

SUBJECT REGARDING MALFUNCTION INDICATOR LAMP ILLUMINATION, ERRONOUS DIAGNOSTIC TROUBLE CODE (DTC) P0456, EVAP LEAK MONITOR 0.020 LEAK DETECTED. *SLC

2301502

Service Bulletin/Repair Instructions

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT. *SLC

0800702

Service Bulletin/Repair Instructions

SUBJECT REGARDING REMOTE KEYLESS ENTRY PROGRAMMING PROCEDURES. *SLC

2301402

Service Bulletin/Repair Instructions

SUBJECT REGARDING QUARTER WINDOW WEATHERSTRIP LOOSE. *SLC

2400302

Service Bulletin/Repair Instructions

SUBJECT REGARDING POOR REAR AIR CONDITIONER PERFORMANCE - LOW OUTPUT FROM HEADLINER VENTS. *SLC

0700302

Service Bulletin/Repair Instructions

SUBJECT REGARDING COOLING FAN SOUND/VIBRATION. *SLC

2200102

Service Bulletin/Repair Instructions

CHROME WHEEL CARE. *SLC

1800802

Service Bulletin/Repair Instructions

EXHIBITING ENGINE SAG / HESITATION AND/OR CLOSED THROTTLE START STALL, DIAGNOSTIC TROUBLE CODE P0123. *TT

2300702

Service Bulletin/Repair Instructions

ON SOME VEHICLES, THE QUAD SEAT CUPHOLDER COMPENSATION FLAP IS BROKEN. *TT

0700102

Service Bulletin/Repair Instructions

SUBJECT REGARDING BELT LIKE SQUEAL SOUND AT HIGH ENGINE RPM. *TT

0700701

Service Bulletin/Repair Instructions

A CONDITION MAY EXIST AT IDLE, WITH THE COOLING FANS ON, A SOUND MAY BE HEARD AND / OR A VIBRATION MAY BE FELT INSIDE THE VEHICLE. *TT

0802701

Service Bulletin/Repair Instructions

INFORMATION REGARDING THE MINIVAN ELECTRICAL SYSTEM. *SLC

1901001

Service Bulletin/Repair Instructions

EXPERIENCING A SHUDDER (VIBRATION) FELT INSIDE THE VEHICLE WHILE TURNING THE STEERING WHEEL. *TT

2303601

Service Bulletin/Repair Instructions

SUBJECT REGARDING POWER SLIDING DOOR REVERSES DIRECTION DURING THE POWER CLOSE CYCLE, FALSE OBSTACLE DETECTION. *TT

1802701

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT MODERATE TO SEVERE HIGH WAY SPEED 45-60 MPH VEHICLE SURGE. *TT

1900801

Service Bulletin/Repair Instructions

EXPERIENCING A POP/TICK SOUND HEARD COMING FROM THE STEERING WHEEL AREA WHILE THE VEHICLE IS IN MOTION. *TT

2302801A

Service Bulletin/Repair Instructions

ON SOME VEHCLES, THE POWER SEAT HAS SLIGHT FORE/AFT MOVEMENT MOST NOTICEABLE DURING ACCELERATION OR BRAKING. *TT

0802401

Service Bulletin/Repair Instructions

A CONDITION MAY EXIST WHERE THE FUEL GAUGE INDICATOR VISIBLY DROPS 1/4 TO 1/2 TANK WHILE DRIVING. *TT

0900801

Service Bulletin/Repair Instructions

SUBJECT REGARDING CAMSHAFT / BEARING SERVICE. *TT

1802601

Service Bulletin/Repair Instructions

SUBJECT REGARDING EXHAUST GAS RECIRCULATION (EGR) SYSTEM ELIMINATION. *TT

2200301A

Service Bulletin/Repair Instructions

SOME CUSTOMERS MAY COMPLAIN OF A HOWL/ DRONE/ MOAN/ HUMMING/CYCLIC SOUND WHEN DRIVING AT SPEEDS BETWEEN 45 AND 70 MPH. *TT

0802101

Service Bulletin/Repair Instructions

CONCERN WITH TAIL LAMP EXPERIENCING A LOOSE CONDITION. *TT

2302801

Service Bulletin/Repair Instructions

THIS BULLETIN INVOLVES INSTALLING A REVISED POWER SEAT ADJUSTER DRIVE BLOCK SCREW TO THE INBOARD SIDE OF THE POWER SEAT TRACK(S). *TT

0801701

Service Bulletin/Repair Instructions

SUBJECT REGARDING SAFETY SYSTEMS - VEHICLE MODIFICATIONS / REPAIR. *TT

2302701

Service Bulletin/Repair Instructions

SUBJECT REGARDING OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT. *TT

0700501

Service Bulletin/Repair Instructions

INFORMATION ON BELT-LIKE SQUEAL SOUND AT HIGH ENGINE RPM. *TT

01011

Service Bulletin/Repair Instructions

CONCERNS WITH WIRING HARNESS CHAFING.*SLC

01010

Service Bulletin/Repair Instructions

SOME VEHICLES WERE BUILT AND SHIPPED TO DEALERS WITH CAMSHAFTS THAT MAY HAVE AN IMPROPERLY MACHINED OIL GROOVE. *SLC

0801601

Service Bulletin/Repair Instructions

INFORMATION REGARDING VEHICLES EQUIPPED WITH RADIOS WILL HAVE A NEW LOCKING RADIO ANTENNA CONNECTOR. *SLC

1900701

Service Bulletin/Repair Instructions

INFORMATION ON NEW POWER STEERING FLUID.*SLC

0801001

Service Bulletin/Repair Instructions

SUBJECT REGARDING AIRBAG / CLOCK SPRING SERVICE FOR VARIOUS MODELS INCLUDING 2002 MODEL YEAR JEEP LIBERTY. *TT

1801201

Service Bulletin/Repair Instructions

SUBJECT REGARDING GENERIC SCAN TOOL (GST), PUBLICATION NO. 81-170-00008 PROVIDED WITH THIS TECHNICAL SERVICE BULLETIN TO PROVIDE REFERENCE INFORMATION WHEN USING GENERIC SCAN TOOL ON OBDII VEHICLES. *TT

2100601

Service Bulletin/Repair Instructions

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4. *TT *MJ

0800202

Service Bulletin/Repair Instructions

INFORMATION ON REMOVABLE FLOOR CONSOLE ELECTRICAL CONNECTOR. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2002 Dodge Caravan Service Bulletins: 99 bulletins | CarFathom