S2208000136
Service Bulletin/Repair Instructions
Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM)
Vehicle report
2004 DODGE CARAVAN
Service bulletins
63 bulletinsTechnical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
9004275
Service Bulletin/Repair Instructions
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
23-015-20
Service Bulletin/Repair Instructions
Disinfectant Solution Recommended for COVID-19
08-049-20
Service Bulletin/Repair Instructions
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
31-003-19
Service Bulletin/Repair Instructions
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
31-005-19
Service Bulletin/Repair Instructions
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
31-006-19
Service Bulletin/Repair Instructions
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
3100319
Service Bulletin/Repair Instructions
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
3100519
Service Bulletin/Repair Instructions
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
3100619
Service Bulletin/Repair Instructions
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
68332810
Service Bulletin/Repair Instructions
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].
05183348A$
Service Bulletin/Repair Instructions
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik
05191925A
Service Bulletin/Repair Instructions
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~
05191925A$
Service Bulletin/Repair Instructions
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~
R2118796A
Service Bulletin/Repair Instructions
Valve Body. These may cause over drive cycling.
14-001-16
Service Bulletin/Repair Instructions
Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Some customers may experience an engine stumble or stall condition which occurs immediately after filling the fuel tank. The integral multi-functional control valve may stick allowing liquid fuel to enter the evaporative emissions system causing a rich fuel condition when the purge system is initiated.
1400116
Service Bulletin/Repair Instructions
This bulletin involves replacing the fuel tank and vapor canister.
D-16-02
Service Bulletin/Repair Instructions
(X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS)
D-16-02 X60
Service Bulletin/Repair Instructions
Extended Warranty on the Fuel Tank/Vapor Cannister
D1602X60
Service Bulletin/Repair Instructions
Extended Warranty on the Fuel Tank/Vapor Cannister
9003215
Service Bulletin/Repair Instructions
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
9002828
Service Bulletin/Repair Instructions
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
18-042-14
Service Bulletin/Repair Instructions
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
9001329
Service Bulletin/Repair Instructions
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~Belt Web Button:~ 1D1 - Light Graystone - 05093280AB Belt Web Button~1D5 - Medium Slate Gray - 05093280AB Belt Web Button~1DA - Pastel Slate Gray - 05093280AB Belt Web Button~1J3 - Medium Khaki - 05093283AB Belt Web Button~ZJ3 - Medium Khaki - 05093283AB Belt Web Button~1L2 - Light Natural Beige - 05114207AA Belt Web Button~BD1 - Light Graystone - 05093280AB Belt Web Button~ BD5 - Medium Slate Grey - 05093280AB Belt Web Button~ BDA - Pastel Slate Gray - 05093280AB Belt Web Button~ ZP7 - Deep Seamist Green - 05093280AB Belt Web Button~ 5JB571D1A$, 5JB571D5A$, 5JB571J3A$, 5JX141D1A$, 5JX141D5A$, 5JX141DVA$, 5JX141J3A$, 5JX14ZJ3A$, 1EY841D1A$, 1EY841D5A$, 1EY841J3A$, 1EY851D1A$, EY851D5A$, 1EY851J3A$ use the following mini Belt Web Buttons:~1D1 - Light Graystone - 05093285AB Mini Belt Web Button~1D5 - Medium Slate Gray - 05093285AB Mini Belt Web Button~1DV - Slate Gray - 05093285AB Mini Belt Web Button~1J3 - Medium Khaki - 05093286AB Mini Belt Web Button~ZJ3 - Medium Khaki - 05093286AB Mini Belt Web Button~ Position the button as originally installed, or use the opposite side as reference.~ Web Button Location CS:~Front Driver O/B: 690 +/- 10 mm~Front Passenger O/B: 435 +/- 10 mm~Rear O/B: 435 +/- 10 mm~Rear Center: 290 +/- 10 mm~Rear Center Mini: 854 +/- 10 mm~ Web Button Location RG/RS SWB:~Front O/B: 550 +/- 6 mm~2nd Row O/B: 558 +/- 6 mm~ 3rd Row O/B: 584 +/- 6 mm~Web Button Location RG/RS LWB:~Front O/B: 550 +/- 6 mm~ 2nd Row O/B: 518 +/- 6 mm (Exception 52029368A$, 04680197A$: 690 +/- 6 mm)~ 3rd Row O/B: 585 +/- 6 mm (Exception 1CK35BD1A$, 1CK35BD5A$, 1CK35ZJ3A$, 52029369A$, 52029370A$: 434 +/-6 mm)~ Apply a small dot of Bond-All Gel, p/n 04467709, around the backside hole of the female button. Press the female button over the post of the male that is sticking through the rearwar
9002519
Service Bulletin/Repair Instructions
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
2302007
Service Bulletin/Repair Instructions
POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. *KB UPDATED 10/26/07. *NJ
1802907
Service Bulletin/Repair Instructions
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB
1400207
Service Bulletin/Repair Instructions
CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY. *KB
0800107
Service Bulletin/Repair Instructions
PASSENGER AIR BAG DEACTIVATION. *KB
0500106A
Service Bulletin/Repair Instructions
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *KB
0803006
Service Bulletin/Repair Instructions
POWERTRAIN CONTROL MODULE INITIALIZATION. *KB
0500305
Service Bulletin/Repair Instructions
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT
0803205
Service Bulletin/Repair Instructions
DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE. TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT
0900105
Service Bulletin/Repair Instructions
CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT
1900805
Service Bulletin/Repair Instructions
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC
2100903
Service Bulletin/Repair Instructions
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE. VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC
1900403
Service Bulletin/Repair Instructions
STEERING SHUDDER. *TT
0500204
Service Bulletin/Repair Instructions
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT
0200405
Service Bulletin/Repair Instructions
CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA. *TT
0200305
Service Bulletin/Repair Instructions
RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION. *SC
0801505
Service Bulletin/Repair Instructions
POWERTRAIN CONTROL MODULE INITIALIZATION. *SC
0200403
Service Bulletin/Repair Instructions
MUFFLED RATTLE SOUND FROM FRONT SUSPENSION. 2004 VOYAGER INCLUDED. *TT
0801405
Service Bulletin/Repair Instructions
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT
2300205
Service Bulletin/Repair Instructions
UPPER BODY SEAM SEAL APPEARANCE CONCERN WATER LEAK. *EH
0500404
Service Bulletin/Repair Instructions
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT
1901004
Service Bulletin/Repair Instructions
POWER STEERING FLUID CONTAMINATION. *TT
1900504
Service Bulletin/Repair Instructions
POP/TRICK/CREAK SOUND IN STEERING COLUMN. *MJ *EH
2301004
Service Bulletin/Repair Instructions
PASSENGER COMPARTMENT FLOOR WATER LEAK. *TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT
1802404
Service Bulletin/Repair Instructions
IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT
1801804
Service Bulletin/Repair Instructions
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306. *TT
1801604
Service Bulletin/Repair Instructions
ROUGH IDLE WHEN ENGINE IS AT NORMAL OPERATING TEMPERATURE. *TT
2100504
Service Bulletin/Repair Instructions
COASTDOWN TICKING SOUND BETWEEN 40 MPH AND 0 MPH. *TT AND/OR TRANSFER GEAR WHINE SOUND BETWEEN 20 MPH AND 65 MPH, EITHER ACCELERATING OR DECELERATING. *TT
0900304
Service Bulletin/Repair Instructions
ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND. *TT
0900704
Service Bulletin/Repair Instructions
IRREGULAR ENGINE SNAPPING SOUND. *TT
2100104
Service Bulletin/Repair Instructions
TRANSMISSION SOLENOID REPLACEMENT. *TT
0800504
Service Bulletin/Repair Instructions
ERRONEOUS ACTUATION OF HORNS, HEADLAMPS, AND PARKING LAMPS WHILE VEHICLE IS PARKED. *TT
0803503
Service Bulletin/Repair Instructions
FLASH - PANEL DIMMING DIAGNOSTIC TROUBLE CODE (DTC), INTERMITTENT FLUCTUATION OF STOP LAMP SIGNAL INTENSITY, OR FRONT LAMPS FLASH WITH RKE UNLOCK INOPERATIVE. 2004 CHRYSLER AND PLYMOUTH VOYAGER MODELS DISCONTINUED. *TT
0803203
Service Bulletin/Repair Instructions
SENTRY KEY IDENTIFICATION WITHOUT REMOTE KEYLESS ENTRY (RKE). 2004 CHRYSLER AND PLYMOUTH VOYAGER DISCONTINUED. *TT
30
Service Bulletin/Repair Instructions
POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO. C30. *TT
03014
Service Bulletin/Repair Instructions
SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE. *TT
0500403
Service Bulletin/Repair Instructions
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT
1800703C
Service Bulletin/Repair Instructions
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. 2004 MODELS INCLUDED. *TT
1900103
Service Bulletin/Repair Instructions
POP/TICK SOUND IN STEERING WHEEL AREA. *TT *MJ
Reading this report
Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.