Vehicle report

2004 DODGE SPRINTER

Service bulletins

30 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

T21

Service Bulletin/Repair Instructions

Emissions Recall T21 Reprogram Engine Control Unit

9004275

Service Bulletin/Repair Instructions

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

T21 Rev3

Service Bulletin/Repair Instructions

Emissions Recall T21 Reprogram Engine Control Unit

23-015-20

Service Bulletin/Repair Instructions

Disinfectant Solution Recommended for COVID-19

08-049-20

Service Bulletin/Repair Instructions

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

31-003-19

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

31-005-19

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

31-006-19

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

3100319

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

3100519

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

3100619

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

68332810

Service Bulletin/Repair Instructions

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].

R2118796A

Service Bulletin/Repair Instructions

Valve Body. These may cause over drive cycling.

9003215

Service Bulletin/Repair Instructions

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

9002849

Service Bulletin/Repair Instructions

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

9002519

Service Bulletin/Repair Instructions

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

0711

Service Bulletin/Repair Instructions

REAR AXLE REPAIR VS. REPLACE PROCEDURE CHANGE. *KB

1400107

Service Bulletin/Repair Instructions

BIO-DIESEL B5 FUEL. *KB

0803006

Service Bulletin/Repair Instructions

POWERTRAIN CONTROL MODULE INITIALIZATION. *KB

0900606

Service Bulletin/Repair Instructions

NEW CRANKSHAFT AND CENTER BOLT DESIGN. *TT

0900306

Service Bulletin/Repair Instructions

CRANKSHAFT REPLACEMENT POLICY CHANGE AND MAIN BEARING PART NUMBER INFORMATION. *TT

1100305

Service Bulletin/Repair Instructions

TURBOCHARGER, CHANGE AIR COOLER, AND EXHAUST GAS RECIRCULATION SYSTEMS DIAGNOSIS ON OM647 ENGINES. *NM

2401305

Service Bulletin/Repair Instructions

AIR CONDITIONING (A/C) COOLING COIL ODOR. *TT

2100205

Service Bulletin/Repair Instructions

TRANSMISSION FLUID MAY BE WICKING IN THE RIGHT FRONT CORNER OF THE TRANSMISSION OIL PAN AREA. *EH

2100705

Service Bulletin/Repair Instructions

AUTOMATIC TRANSMISSION SHIFTING CONCERNS. 2001-2005 DODGE SPRINTER. *SC

0801505

Service Bulletin/Repair Instructions

POWERTRAIN CONTROL MODULE INITIALIZATION. *SC

1400204

Service Bulletin/Repair Instructions

COMMON RAIL FUEL INJECTION DIAGNOSIS. *TT THIS BULLETIN SUPERSEDES BULLETIN 14-002-04, DATED SETPEMBER 28, 2004. *TT

10182004

Service Bulletin/Repair Instructions

FUEL SYSTEM CODES UPDATED. *EH

44

Service Bulletin/Repair Instructions

CUSTOMER SATISFACTION NOTIFICATION D44 - EGR VALVE. THIS COULD CAUSE LIMITED ENGINE OUTPUT AND VEHICLE SPEED AS WELL AS ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL). ALSO INCLUDE THE 2004 FREIGHTLINER SPRINTER. *TT

0300204

Service Bulletin/Repair Instructions

RINGING SOUND COMING FROM PROPELLER SHAFT WHEN TRANSMISSION IS SHIFTED FROM DRIVE TO REVERSE OR REVERSE TO DRIVE. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2004 Dodge Sprinter Service Bulletins: 30 bulletins | CarFathom