Vehicle report

2016 FIAT 500

Compare every FIAT 500 yearNHTSA and EPA records

Service bulletins

135 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

23-021-26

Service Bulletin/Repair Instructions

Broken Exterior Driver And/Or Passenger Door Handles XB2 Warranty Extension Customers may comment the following: ● One or both exterior door handles are broken. This bulletin involves replacing one or both exterior door handles.

S2524000012

Service Bulletin/Repair Instructions

High Voltage Air Conditioning Refrigerant Dye

31-001-25 REV. B

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

31-001-25 REV. A

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

31-001-25

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates

9100624

Service Bulletin/Repair Instructions

Verify Reman part number availability. Order the "R" part number for all orders:

31-001-24

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: Verify current warranty policy to determine if digital imaging pre-authorization is required or pre-approval is required from the Regional Office; depending on market. This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

S1408000384

Service Bulletin/Repair Instructions

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

9100229

Service Bulletin/Repair Instructions

LIFTER, Hydraulic Roller Deactivating Please do not replace MDS lifters because the disconnecting pin is not lined up, this is normal and not a defect.

9100226

Service Bulletin/Repair Instructions

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.

93023

Service Bulletin/Repair Instructions

Warranty Bulletin D-16-03 - "Can / Am" Warranty Coverage - 594 / 595 / 596 WCC (Rev. B)

93120

Service Bulletin/Repair Instructions

FCA Caribbean Warranty Bulletin ID-23-20 "Can / Am" Warranty Coverage - 594 / 595 / 596 WCC

9100196

Service Bulletin/Repair Instructions

Lubrication and Maintenance Fluids If MOPAR fluids and chemicals are not readily available, please review Service Library for specifications so a suitable alternative can be used

0700723

Service Bulletin/Repair Instructions

Water Quality When Mixed With Engine Coolant

1804823

Service Bulletin/Repair Instructions

wiTECH Small Leak Verification Test (SLVT) - P0456-EVAP SYSTEM SMALL LEAK

3100123

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: **Verify current warranty policy to determine if digital imaging pre authorization is required or Pre Approval is required from Regional Office depending on market.** This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

09-003-23

Service Bulletin/Repair Instructions

2.4L Excessive Oil Consumption XB1 Warranty Extension The customer may describe one or more of the following: Oil pressure low indicator lamp illumination between oil changes. Excessive oil consumption. This bulletin involves performing an oil consumption verification test and possibly replacing the long block.

31-002-22

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: Digital imaging pre authorization is required for Smart Warranty Base dealers or Pre Approval is required from Regional Office depending on market. This bulletin involves inspecting and if necessary removing corrosion and refinishing the suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

3100122

Service Bulletin/Repair Instructions

Approved Use of Weld Through Primers This bulletin documents the FCA US LLC position regarding the use of weld through primer when using Squeeze Type Resistance Spot Welding (STRSW) and Gas Metal Arc Welding (GMAW) processes when welding steel body panels and structural components.

S2209000004

Service Bulletin/Repair Instructions

If a Mopar oil filter is not available, use a filter that meets or exceeds USCAR36 specification and is compatible with semi and full synthetic oils.

9004505

Service Bulletin/Repair Instructions

Lithium Ion Batteries Beginning April 1, 2022, a $5,000 penalty will be assessed to dealers who return any visually damaged battery to the supplier. Improper handling of damaged lithium ion batteries can cause property damage, serious injury or even death. Exemptions will not be made for any dealer who fails to follow the appropriate handling process. To read the DCMail communication, go to DealerCONNECT > DCMail (ID: 81758) For details on recyclers, please visit the Mopar Dealer Site Lithium Ion Battery Handling page: https://www.dealers-mopar.com/moparone/retail/programs/battery-program/lithium-ion.jsp

08-177-21

Service Bulletin/Repair Instructions

BEV/Hybrid - Showroom and Display Vehicle Battery Maintenance This information only bulletin discusses procedures that must be followed for BEV/Hybrid vehicles that are on display at dealership showrooms.

S2108000163

Service Bulletin/Repair Instructions

No Start, Cannot Complete Module Replace, Proxi Or Module Proxi Configuration

S2109000004

Service Bulletin/Repair Instructions

Issue involves overheating, running hot, coolant leaks and related symptoms after a Mopar replacement engine has been installed in the vehicle.

S1809000007

Service Bulletin/Repair Instructions

Customer Complaint May Include Engine Oil Leak Or Consumption

S1809000007RevC

Service Bulletin/Repair Instructions

Customer Complaint May Include Engine Oil Leak Or Consumption

9004386

Service Bulletin/Repair Instructions

WIRING, Body Before replacing this harness, please contact FCA Redacted Content to see if a repair kit is available for your application. If no response in 15 minutes, proceed with repair. Please email pictures of harness defects to FCA Redacted Content

S1608000226

Service Bulletin/Repair Instructions

Battery Tester Warranty Code Procedures, Midtronics Charger Update Process

S16080002261

Service Bulletin/Repair Instructions

Battery Tester Warranty Code Procedures, Medtronic Update Process

S1821000001

Service Bulletin/Repair Instructions

Gear Ratio DTC?s, Transmission Shift Concerns, Does Not Shift At Times, Shudders

9004009

Service Bulletin/Repair Instructions

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

S1809000007 Rev.

Service Bulletin/Repair Instructions

Customer complaint may include engine oil leak/consumption.

31-002-20

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair This bulletin involves inspecting and if necessary removing corrosion and refinishingthe suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

3100220

Service Bulletin/Repair Instructions

Aluminum Body Panel Corrosion Repair This bulletin involves inspecting and if necessary removing corrosion and refinishingthe suspect aluminum panels on the vehicle, hood, door, fenders, hinges, swing gates or liftgate panels.

S2008000118

Service Bulletin/Repair Instructions

HVAC Control Panel Illumination Inoperative

23-015-20

Service Bulletin/Repair Instructions

Disinfectant Solution Recommended for COVID-19

08-049-20

Service Bulletin/Repair Instructions

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

18-039-20

Service Bulletin/Repair Instructions

Possible Driveability Issues due to the Winter-Blend Fuel into the Warmer Season

S2019000002

Service Bulletin/Repair Instructions

Hands On Steering Wheel Message In EVIC

S2008000013

Service Bulletin/Repair Instructions

Key Programming, Security Pin Request, Pin Invalid

9004022

Service Bulletin/Repair Instructions

Air Suspension Components Star Parts Catalog has been updated to show individual service parts for the compressor assembly. This will allow service technicians to repair the root cause without over repairing the system. Replace only the part deemed failed by the diagnostics performed. Individual parts include: - Compressor - Valve block - Individual hoses - Temp sensor - Shield - Air line clips NOTE: in most situations when a new compressor is needed, the compressor as a separate part is the correct repair, and the assembly would not be required.

31-003-19

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

31-004-19

Service Bulletin/Repair Instructions

Authentic Mopar® Glass Replacement This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the recommended usage of Authentic Mopar® Glass.

31-005-19

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

31-006-19

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

3100319

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

3100419

Service Bulletin/Repair Instructions

Authentic Mopar® Glass Replacement This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the recommended usage of Authentic Mopar® Glass.

3100519

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

3100619

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

18-089-19

Service Bulletin/Repair Instructions

wiTECH Small Leak Verification Test (SLVT) - P0456-EVAP SYSTEM SMALL LEAK

1808919

Service Bulletin/Repair Instructions

wiTECH Small Leak Verification Test (SLVT) - P0456-EVAP SYSTEM SMALL LEAK

9003220

Service Bulletin/Repair Instructions

RADIO [RES] - New and/or Service Exchange For RES radio concerns. Use the wiTECH 2.0 and inspect the radio part number and serial number under the Radio/ECU Details tab. Please verify that the radio part number and/or serial number is not "FFFF". If either field shows "FFFF", please contact Mike Wielgat at 248-576-6696 or Rohan Negandhi at 248-421-9608 If no response in 15 minutes, proceed with repair.

9003791

Service Bulletin/Repair Instructions

1.4L FIRE Service Engine (Normally Aspirated) This engine in this kit will contain one of 8 different production full dress engines, but labeled as component engine 68275870AA or 71AA. The received engine will be configured for use with an automatic transmission, (includes auto transmission adapter plate / flexplate) or manual transmission. (includes flywheel / clutch asm) The received engine will be configured with or without a block heater. If required, dealer to purchase/install the block heater. The included instruction sheet K6855863AB in engine kit 68275870AA is to be followed for all applications that it applies. Please see the sheet for details. In addition to the items detailed in instruction sheet K6855863AB, please read the following below to determine the rework required to install this engine into a 2012- 2018 Fiat 500 (FF) with 1.4L EAB normally aspirated engine: 1) determine which condition exists for the received service engine a) vehicle has a manual transmission, received manual transmission engine. b) vehicle has a manual transmission, received automatic transmission engine. c) vehicle has an automatic transmission, received automatic transmission engine. d) vehicle has an automatic transmission, received manual transmission engine. 2) follow below steps based on condition (a) through (d) above. Condition a) No further rework required, other than ordering/installing a block heater if required. Condition b) Remove flexplate / auto trans adapter plate / auto trans engine mounting bracket / auto trans engine oil dipstick from new service engine. Transfer flywheel / clutch / manual trans engine mounting bracket / manual trans engine oil dipstick from old engine. Order/install block heater if required. Condition c) Identify the automatic transmission adapter plate on the original engine. Looking at the rear of the vehicle engine with adapter plate mounted:

9003755

Service Bulletin/Repair Instructions

Cover Kit Please note that if you are attempting to get the cover kit and it is not available the gasket is available as a separate part number in the kit which is 04753095AB.

08-050-17

Service Bulletin/Repair Instructions

Incorrect Value for Distance To Service This bulletin involves the replacement of the Instrument Panel Cluster (IPC). The customer may notice when looking at the Kilometers ?(km) to service? that the value is set to 30,000 km. In LATAM it should be set at 15,000 km.

9003357

Service Bulletin/Repair Instructions

Pentastar Oil Filter Adapter All vehicles equipped with a 3.2L or 3.6L engine; If replacing the Oil Filter Adapter (OFA) due to a leak detected between OFA and block, an O-ring kit (68191356AA) is now available to repair OFA/Block Interface leaks. Using dye will assist in determining source of leak. Ensure OFA Cap Oring is seated in the proper groove in the cap and not damaged or cut. Engineering is seeking information regarding OFA leaks. Questions/info can be directed to: Bob Jackson Cell (248) 944-0466 - bob.jackson@fcagroup.com Ron Dallison Cell (248-292-9510) ron.dallison@fcagroup.com Joe Lovell Cell (734) 309-6467 - joe.lovell@fcagroup.com If a response is not received within 15 mins, then proceed with the necessary repair.

9003737

Service Bulletin/Repair Instructions

Restraints Information Sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.

9003413

Service Bulletin/Repair Instructions

Accelerator Pedal Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. P2122 and P2127 will set if accelerator pedal connector is disconnected during diagnosis. Make sure codes are active before replacing pedal. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.

9003109

Service Bulletin/Repair Instructions

Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform this inspection: Check if float sensor is rotated off location from the bottle anti-rotation features that surround the SENSOR. Check to determine if the issue has been resolved. Continue with repair if necessary. Please contact Chris Koch at cell (248) 248-622-6417 if you have questions or need additional information.

9003696

Service Bulletin/Repair Instructions

Door Hinge Assembly Side door hinge noisy. Only replace the door hinge with the integral check device. Do not replace the simple hinge if it is not damaged it is not the source of the noise. Replacing it unnecessary and is an over-repair.

9003694

Service Bulletin/Repair Instructions

Oil Pump Assembly If error code P06DD present on any Pentastar V6 application, please inspect oil pump for relief valve failure. See photo attached. If valve is found out of place please call Bob Jackson (248) 944-0466 bob.jackson@fcagroup.com, or Joe Lovell (734) 309-6467 joe.lovell@fcagroup.com before proceeding. If unable to reach after 15 minutes record the following information and proceed with oil pump replacement and hold part for return to FCA via Fastrack system

9003687

Service Bulletin/Repair Instructions

Restraints Remove I-Sheet from packaging. Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.

9003681

Service Bulletin/Repair Instructions

Restraints Information Sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.

05152029

Service Bulletin/Repair Instructions

Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform the this inspection. Inspect the sensor for a fluid coating on the sensor pins. Orange colored rain repellant can cause this fluid build-up. Clean the pins, drain the reservoir, and fill with Mopar approved washer fluid. Check to determine if the issue has been resolved. Continue with repair if necessary. Also, please inform the customer not to use Rain-X in the system to avoid this issue. Please contact Chuck Hood at cell (248) 613-7591 if you have questions or need additional information. Thank you.

22-004-16

Service Bulletin/Repair Instructions

Wheel Clicking Sound When Moving Slow This bulletin involves replacing the inserts attached to the wheel The customer may describe a clicking sound from the wheel?s plastic trim inserts when moving slowly or when stopped. The issue is heard on sunny days when the sun heats up the wheels and plastic inserts.

68249986A$

Service Bulletin/Repair Instructions

MY16 RA3 & RA4 Replacement Radios All MY16 RA3 and RA4 replacement radios must be ordered through the exchange process at United Radio. DO NOT order a NEW radio from Mopar. Go back and order a "Z" level part number. (example: Z8249986A$) The MY16 replacement radios must be reconfigured by United Radio to the wireless network provider in order for Uconnect Apps to work properly.

68232614A$

Service Bulletin/Repair Instructions

Intake Manifold Gasket Intake Manifold Gaskets on Pentastar Upgrade (Sales Code ERC/ERF) are reusable provided they are not cut, torn or melted. The gaskets are not required by warranty to be replaced like they are on Pentastar Classic (ERB/EHB). The new gaskets are not interchangeable with Pentastar Classic Intake Manifold Gaskets.

68066351A

Service Bulletin/Repair Instructions

Keyfob 2016 Vehicle Keyfobs with Passive Entry Keyless Go Feature - Engineering is investigating a keyfob unable to program or no function or low keyfob coin battery condition.~ Prior to replacing keyfob on MY16 vehicles, please contact Raja Charabuddi on cell (248) 202-7313. If no response within 15 minutes, proceed with repair.

05064358A

Service Bulletin/Repair Instructions

Speakers: For 2016 speakers issues (all bodies), before replacing this part please contact one of the following people regarding this repair: Mahmoud (Mo) Touha at cell (248) 705-3934. If no response is received within 15 minutes, then please proceed with repair.~

RL305553A

Service Bulletin/Repair Instructions

9-spd Transmission: FOR NAFTA Market Only: If you are ordering this transmission please follow all wiTECH pop ups and Warranty Payment Guidelines. If this vehicle contains 1 of the 30 Diagnostic Codes in the 9 Speed Tutorial located on the Service Home Page then please follow the repair steps and submit a Topology report as well as a Vehicle Scan Report with the Warranty Claim.~

Z5091195A

Service Bulletin/Repair Instructions

RES / RHA / REB radio that supports Bluetooth and Hands-Free For issues with Bluetooth, Hands-Free Calling, and/or Voice Commands, DO NOT replace the radio. Diagnose the Hands-Free Module system (also called the Telematics Module). The Telematics Module (and associated components) is the system responsible for these features. A power cycle may be required for the hands-free module for proper diagnosis.~ Please reference; 8T - Navigation/Telecommunication Diagnosis and Testing (DIAGNOSIS AND TESTING - HANDS FREE PHONE)

Z5091195A$

Service Bulletin/Repair Instructions

RES / RHA / REB radio that supports Bluetooth and Hands-Free For issues with Bluetooth, Hands-Free Calling, and/or Voice Commands, DO NOT replace the radio. Diagnose the Hands-Free Module system (also called the Telematics Module). The Telematics Module (and associated components) is the system responsible for these features. A power cycle may be required for the hands-free module for proper diagnosis.~ Please reference; 8T - Navigation/Telecommunication Diagnosis and Testing (DIAGNOSIS AND TESTING - HANDS FREE PHONE)

08-057-16

Service Bulletin/Repair Instructions

RA3 RA4 Radio Enhancements This bulletin involves inspecting and, if required, updating the radio software. A small number of customers may experience one or more of the following: · Navigation failed message is displayed. · Clock not automatically updating to local time. · Poor or no connection to cellular network. · HVAC temperature out of sync with radio display (KL vehicles). · Display goes blank/black. · Radio locks up. · Some Uconnect App remote commands do not execute with the vehicle.

68277402A

Service Bulletin/Repair Instructions

Adaptive Cruise Control Sensor 1) If you are replacing this part due to the cluster displaying Clean Radar Sensor in Front of Vehicle or DTC C1266 ACC Sensor Blinded, please verify that there is no blockage in front of the sensor. Blockage can occur from mud, ice, snow, front end damage, bracket damage, the sensor not attached to the bracket properly or an aftermarket fascia installed. This fault can occur intermittently in muddy or icy/snowy conditions and is considered normal operation. Under some circumstances, a misaligned sensor can also cause the C1266 DTC, please complete an alignment procedure. No replacement is required.~ 2) If you are replacing this part due to the cluster displaying ?ACC/FCW Unavailable Service Required?, please check the DTC fault codes. This will indicate which module needs to be serviced (TCM, PCM, ESP/ABS, etc). This fault is not due to the ACC Sensor. No sensor replacement is required.~ 3) If you have fault code DTC C125E ACC Sensor Adjustment Required, please verify that the radar sensor is fully seated in the clips and there is no damage (if clips are damaged on a 2013 or earlier vehicle, order P/N 68085813A$, otherwise please replace the module), please verify there is no blockage to the sensor due to mud, ice, snow, front end damage, bracket damage or the sensor not attached to the bracket properly. Perform the Vertical Alignment and the Electronic Horizontal Alignments procedure as stated in the service manual. Please note, if the horizontal alignment procedure will not complete, check the vertical alignment and confirm that the sensor is seated properly. Rerun the horizontal alignment procedure. No sensor replacement is required. **Hints for running Horizontal Alignment procedure: A) Verify speed is between 45 and 75 mph, B) verify the road is relatively straight with signs, poles, guard rails, etc C) Do not tail a vehicle too closely this inhibits the learning procedure

23-013-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

2301316

Service Bulletin/Repair Instructions

The customer may describe the upper switch pod buttons (electronic stability control, hazard, and rear defrost) on the center instrument panel bezel are sticking.

08-036-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

08-033-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

21-013-16 REV A

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

21-013-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

18-013-16 REV A

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

18-013-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

0801416

Service Bulletin/Repair Instructions

This bulletin involves reprogramming the Instrument Panel Cluster (IPC) with the latest

08-013-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

RL108213A$

Service Bulletin/Repair Instructions

NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

05-001-16

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

05-012-15

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

08-126-15

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

0812615

Service Bulletin/Repair Instructions

This bulletin involves updating the Body Control Module (BCM) software.

21-024-15 REV D

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

08-122-15

Service Bulletin/Repair Instructions

Tire Pressure Monitor C1012-88 C1015-88 This bulletin involves performing a wiTECH Misc-Function routine, for proper operation of the Tire Pressure Monitor (TPM) feature. The customer may notice that the TPM lamp is illuminated. On further inspection the technician may find Diagnostic Trouble Codes (DTCs) C1012-88 TPM Sensor Location Undetermined - BUS off, and/or C1015-88 Front/Rear Tire Pressure Sensor Location Undetermined.

0812215

Service Bulletin/Repair Instructions

This bulletin involves performing a wiTECH Misc-Function routine, for proper operation of

53034160A

Service Bulletin/Repair Instructions

Part Description: Accelerator Pedal Issue Description: Vehicle has accelerator pedal fault code. Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.

21-024-15 REV C

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

08-114-15

Service Bulletin/Repair Instructions

Radio Software Enhancements This bulletin involves updating the radio's software. CAUTION: Confirm the correct radio flash file to the applicable model and family vehicle before flashing. A customer may experience one or more of the following: ? Radio display screen intermittently may go blank. ? Radio display screen may lock up. ? Back up display may not turn off. ? Loss of radio memory for skipped channels or incorrectly displaying skipped channels in the menu list. ? Charging schedule showing in the setting menu (FF BEV only). ? Korean language was not supported (APAC - Korea only). Enhancement: ? Removing the charging schedule from showing in the setting menu (FF BEV only). ? Adding Korean language support (APAC - Korea only).

08-114-15 REV A

Service Bulletin/Repair Instructions

Radio Software Enhancements This bulletin involves updating the radio's software. CAUTION: Confirm the correct radio flash file to the applicable model and family vehicle before flashing. A customer may experience one or more of the following: ? Radio display screen intermittently may go blank. ? Radio display screen may lock up. ? Back up display may not turn off. ? Loss of radio memory for skipped channels or incorrectly displaying skipped channels in the menu list. ? Charging schedule showing in the setting menu (FF BEV only). ? Korean language was not supported (APAC - Korea only). Enhancement: ? Removing the charging schedule from showing in the setting menu (FF BEV only). ? Adding Korean language support (APAC - Korea only).

24-007-15

Service Bulletin/Repair Instructions

Air Conditioning Inoperative This bulletin involves replacing the Manual Climate Control Module. A small number of customers may experience the loss of air conditioning operation (AC will not turn on).

21-038-15 REV-B

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module (DTCM) C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

21-038-15 REV. B

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module (DTCM) C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

21-055-15

Service Bulletin/Repair Instructions

Flash: Vehicle Will Not Shift Out Of Park This bulletin involves reprogramming the Electronic Shift Module (ESM) with the latest available software. Some Customers may experience a condition where the vehicle will not shift out of park while the engine running at idle and brake pedal applied. Cycling the ignition key off and restarting the engine will allow shift. Technicians may find DTC P0606-00 Control Module Processor. Flashing the ESM with the latest software will correct this concern.

21-038-15 REV-A

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module (DTCM) C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

21-038-15 REV. A

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module (DTCM) C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

21-048-15 REV-A

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

21-048-15 REV. A

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

SB21-048-15REVA

Service Bulletin/Repair Instructions

2015 JEEP RENEGADE; 2016 FIAT 500X: ALL WHEEL DRIVE LIGHT ILLUMINATING DUE TO DTC MAY BE EXPERIENCED BY SOME CUSTOMERS. PROCEDURE ON REPROGRAMMING THE DRIVETRAIN CONTROL MODULE WITH LATEST SOFTWARE *CN UPDATED 9/3/15.

21-053-15

Service Bulletin/Repair Instructions

948TE 9 Speed Transmission Quick Learn Procedure This bulletin provides information on how to perform the new scan tool based transmission Quick Learn procedure. This procedure is required after certain transmission repairs or to improve a customer?s concern of poor shift quality. Customers may indicate that their transmission shift quality may be erratic.

SB21-053-15

Service Bulletin/Repair Instructions

2015 JEEP CHEROKEE; CHRYSLER 200; JEEP RENEGADE; RAM PROMASTER CITY; 2016 FIAT 500X: ERRATIC TRANSMISSION SHIFT QUALITY MAY BE INDICATED *CN

05-010-15

Service Bulletin/Repair Instructions

Front Brake Squeak/Squeal Noise This bulletin involves cleaning excessive sealant from the front brake caliper adaptor brackets and replacing the adaptor bracket mounting bolts and/or replacing the front brake pads and related hardware. The customer may describe one or more of the front brake squeak/squeal noise symptoms/conditions: ? Squeak/squeal noise during moderate brake apply combined with light steering. The noise typically occurs with warm brakes after several brake applications. ? Squeak/squeal noise during low speed brake apply with vehicle moving forward or reverse. The noise typically only occurs after the vehicle sits overnight in colder ambient temperatures and the noise will go away after a few brake applications.

08-092-15

Service Bulletin/Repair Instructions

Electronic Power Steering System (EPS) Instrument Cluster Lamp ON This bulletin involves reprogramming the Electric Power Steering (EPS) module with the latest available software to correct an erroneous EPS lamp illumination. The customer may describe the Power Steering System Warning lamp is illuminated on the instrument cluster. Upon further inspection, the technician may find the following Diagnostic Trouble Code (DTC): C1214-87 Conf Data Code Request Message - Missing Message error set in the EPS control unit.

SB-08-092-15

Service Bulletin/Repair Instructions

FIAT 500X: ON THE INSTRUMENT CLUSTER THE POWER STEERING SYSTEM WARNING LIGHT IS ILLUMINATED . ELECTRIC POWER STEERING MODULE NEEDS REPROGRAMMING WITH LATEST SOFTWARE TO CORRECT AN ERRONEOUS EPS LAMP ILLUMINATION *CN

18-030-15 REV-B

Service Bulletin/Repair Instructions

Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Engine Control Module (ECM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs). ? U0402 - Implausible Data Received From TCM. ? P0133 - O2 Sensor 1/1 Slow Response. ? P0171 - Fuel System 1/1 Lean. ? P050D - Cold Start Rough Idle. In addition, customers may experience one or more of the following concerns: ? Clatter or ticking noise from the engine at idle. ? RPM flare at cold start. ? Less than desired idle performance. ? Cold engine RPM surge with gear engagement.

21-024-15 REV-B

Service Bulletin/Repair Instructions

Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs): ? P0711 - Transmission Fluid Temperature Sensor A Circuit Range-Performance. ? P1CC9 - Unable to Engage Gear. ? P1D98 - Incorrect Gear Ratio Clutch B or D Defective. ? P1DAD - Input Shaft-Output Shaft Direction Correlation. ? U1424 - Implausible Engine Torque Signal Received. In addition, the customer may also experience one or more of the following transmission related conditions: ? Garage Shifts (Shifting from Park or Neutral into Drive or Reverse.) ? Harsh 1-2 upshifts. ? Less than desired accelerator pedal response in Sport and TractionPlus modes. ? RPM flare at engine start. ? Less than desired idle performance when shifting into DRIVE or REVERSE following a cold start.

SB-18-030-15REVA

Service Bulletin/Repair Instructions

FIAT: MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO POSSIBLE RPM COLD ENGINE SURGE WHILE ENGAGED IN GEAR, ROUGH IDLE COLD START, 02 SENSOR 1/1 SLOW RESPONSE AND WOULD NEED LATEST SOFTWARE PROGRAMMED TO ENGINE CONTROL MODULE (ECM). MODEL 2016 500X. *PE UPDATED 11/30/15 *CN

SB21-024-15REVA

Service Bulletin/Repair Instructions

FIAT: MALFUNCTION INDICATOR LAMP (MIL) IS ILLUMINATED AND PROCEDURE PROVIDED ON TRANSMISSION CONTROL MODULE REPROGRAMMING WITH LATEST SOFTWARE *CN UPDATED 12/3/15 *CN

08-086-15 REV-A

Service Bulletin/Repair Instructions

RA2 Radio Software Enhancement This bulletin involves updating the radio software. The customer may notice a false message displayed in the Cluster; Parking Sensors Unavailable and/or Sound System Unavailable.

08-086-15

Service Bulletin/Repair Instructions

RA2 Radio Software Enhancement This bulletin involves updating the radio software. The customer may notice a false message may be displayed on the radio; Audio & Parking Sensors Not Available.

08-085-15

Service Bulletin/Repair Instructions

Flash: Instrument Panel Cluster (IPC) Enhancement This bulletin involves reprogramming the Instrument Panel Cluster (IPC) with the latest available software. The customers may notice that the IPC brightness level may not adjust correctly to correspond with the outside light levels. Also an enhancement was made to properly calculate and display when the next service maintenance is needed.

SB-08-085-15

Service Bulletin/Repair Instructions

FIAT 500X: THE IPC BRIGHTNESS LEVEL MIGHT NOT ADJUST CORRECTLY. REPROGRAMMING INSTRUMENT CLUSTER WITH LATEST SOFTWARE *CN

08-059-15 REV-B

Service Bulletin/Repair Instructions

RA4 Radio Enhancements This bulletin involves upgrading the software on the RA4 Radio. The customer may experience one or more of the following: ? Travel Link soft key missing (U.S. only). ? Weather map now available for SXM (U.S. only). ? Cannot select different map displays. ? Point Of Interest (POI) cannot be added as waypoints. ? Conference calls may not display all active callers. ? Improve iPod response time, to start playing audio. ? Browsing knob inoperative after exiting Short Message Service (SMS). ? ?Where Am I? feature inoperative while driving. ? When using iPod touch, the incorrect song name may be displayed. ? May not display Auto Park Brake menu, if equipped. ? Cannot create a new SMS, using phone numbers. ? Display the correct message, when in service mode. ? Poor or no audio from the radio, also radio controls may not respond. On further inspection the technician my find DTC B223B-00 Vehicle Configuration Mismatch. ? False error message while in service brake mode. ? Personal setting lost after key cycle, dynamic guidelines and Show Time bar. IMPROVEMENTS ? Display Travel Link soft key on more of the display screens (U.S. only). ? Display the correct media screen when using iPod touch. ? Improve screen layouts during media playback. ? Improved SMS screen displays. ? Correctly display speed lockout messages. ? Color improvements on navigation map. ? Improved chime warning volumes. ? Browsing improvements for Bluetooth audio. ? Improved conference call handling. ? Improved Voice Recognition (VR) commands for AM radio request.

18-061-15

Service Bulletin/Repair Instructions

Flash: 1.4L Diagnostic And System Improvements This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the Technician may find the following Diagnostic Trouble Code (DTC) has been set in the PCM. P0141 - O2 Sensor 1/2 Heater Performance.

24-003-15 REV-A

Service Bulletin/Repair Instructions

Air Conditioning Inoperative This bulletin involves reprogramming the Heating Ventilation Air Conditioning (HVAC) module with the latest available software. A small number of customers may experience the loss of air conditioning operation.

SB-18-061-15

Service Bulletin/Repair Instructions

2016 FIAT 500X: BULLETIN FOR VEHICLES MADE ON OR AFTER 02/02/2015. CUSTOMERS MAY COMPLAIN OF A MALFUNCTION INDICATOR LAMP ILLUMINATION. ALSO PROCEDURE FOR SELECTIVELY ERASING AND REPROGRAMMING THE POWERTRAIN CONTROL MODULE *CN

21-048-15

Service Bulletin/Repair Instructions

Flash: Drivetrain Control Module (DTCM) C2020-01 ECU Internal Fault setting in the DTCM This bulletin involves reprogramming the Drivetrain Control Module (DTCM) with the latest available software. Some vehicles may experience the All Wheel Drive Light (AWD) illuminating due to DTC C2020-01 ECU Internal Fault setting erroneously in the DTCM.

08-078-15

Service Bulletin/Repair Instructions

Antenna Mast Will Not Screw Into Base This bulletin involves inspecting and installing the correct antenna mast, if required. The dealer may not be able to install the antenna mast to the antenna base. The mast may have the incorrect thread pitch (1.0 mm) and will not screw into the base. The mast should have a thread pitch of 0.8 mm.

21-047-15

Service Bulletin/Repair Instructions

Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. The customer may describe one or more of the following: ? Harsh 1-2 Upshift. ? Harsh Garage Shifts (Park to Reverse or Drive).

SB-21-047-15

Service Bulletin/Repair Instructions

FIAT 500: THIS INVOLVES REPROGRAMMING THE TRANSMISSION CONTROL MODULE WITH LATEST SOFTWARE TO ENHANCE DRIVABILITY AND SHIFTING *CN

18-030-15 REVA

Service Bulletin/Repair Instructions

Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Engine Control Module (ECM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs). ? U0402 - implausible data received from TCM ? P0133 - O2 sensor 1/1 slow response ? P0171 - Fuel System 1/1 Lean ? P050D - Cold Start Rough Idle In addition, customers may experience one or more of the following concerns: ? RPM flare at cold start. ? Less than desired idle performance. ? Cold engine RPM surge with gear engagement.

21-044-15

Service Bulletin/Repair Instructions

Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs): ? P0887-00 -Transmission Fluid Temperature Sensor A Circuit Range-Performance ? P1CC9-00 - Unable to Engage Gear ? P1D98-00 - Incorrect Gear Ratio Clutch B or D Defective ? P0711-00 - Transmission Fluid Temperature Sensor A Circuit Range-Performance ? U0401-00 - Implausible Data Received From The ECM-PCM

23-028-15

Service Bulletin/Repair Instructions

Matte Finish Care And Protection Matte paint is a unique exterior treatment that gives your Fiat 500X a distinctive appearance. Matte finishes are different from other automotive paints and need special care to maintain their appearance. Typical gloss paints use a high gloss clear-coat finish that reflects light and gives a shiny appearance. A matte finish uses a different coating that diffuses light, providing a unique ?flat? finish. Unlike a typical high gloss clear-coat, damage to the matte coating (such as scratches or wear from aggressive cleaning) cannot be polished or buffed out. Once an area is damaged or becomes shiny, the ?flat? appearance cannot be restored.

21-024-15 REVA

Service Bulletin/Repair Instructions

Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs): ? P0711 - Transmission Fluid Temperature Sensor A Circuit Range-Performance ? P1CC9 - Unable to Engage Gear ? P1D98 - Incorrect Gear Ratio Clutch B or D Defective ? P1DAD - Input Shaft-Output Shaft Direction Correlation ? U1424 - Implausible Engine Torque Signal Received In addition, the customer may also experience one or more of the following transmission related conditions: ? Less than desired 1-2 upshift on tip-in acceleration. ? Less than desired accelerator pedal response in Sport and TractionPlus modes. ? RPM flare at engine start. ? Less than desired idle performance when shifting into DRIVE or REVERSE following a cold start.

08-023-15 REVA

Service Bulletin/Repair Instructions

Stored Diagnostic Trouble Codes (DTCs) Found During New Vehicle Preparation

18-030-15

Service Bulletin/Repair Instructions

Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Engine Control Module (ECM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs). ? P0171 - Fuel System 1/1 Lean ? P050D - Cold Start Rough Idle

21-024-15

Service Bulletin/Repair Instructions

Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience one or more of the following transmission related conditions. ? Less than desired accelerator pedal response in Sport and TractionPlus modes. ? RPM flare at engine start. ? Less than desired idle performance when shifting into DRIVE or REVERSE following a cold start.

17-001-14

Service Bulletin/Repair Instructions

Rear Axle Alignment Shims This bulletin is to inform service personnel of the availability of rear axle alignment shims.

9002519

Service Bulletin/Repair Instructions

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

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Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2016 Fiat 500 Service Bulletins: 135 bulletins | CarFathom