Vehicle report

1994 FORD AEROSTAR

Service bulletins

74 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

03148

Service Bulletin/Repair Instructions

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

02142

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT

01197

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT

01181

Service Bulletin/Repair Instructions

BRAKE SHIFT INTERLOCK.*JB

01156

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

01157

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

01124

Service Bulletin/Repair Instructions

ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT

002310

Service Bulletin/Repair Instructions

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

0015

Service Bulletin/Repair Instructions

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS

99222

Service Bulletin/Repair Instructions

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT

99194

Service Bulletin/Repair Instructions

INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT

99196

Service Bulletin/Repair Instructions

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT

99183

Service Bulletin/Repair Instructions

SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT

13118

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT

6896

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT

99152

Service Bulletin/Repair Instructions

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT

99139

Service Bulletin/Repair Instructions

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT

99129

Service Bulletin/Repair Instructions

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT

99816

Service Bulletin/Repair Instructions

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT

98246

Service Bulletin/Repair Instructions

FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC

98L20

Service Bulletin/Repair Instructions

SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT

982310

Service Bulletin/Repair Instructions

MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK

98233

Service Bulletin/Repair Instructions

CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES. *YC

982010

Service Bulletin/Repair Instructions

EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC

9888

Service Bulletin/Repair Instructions

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC

9852

Service Bulletin/Repair Instructions

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC

9873

Service Bulletin/Repair Instructions

EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT

985A11

Service Bulletin/Repair Instructions

SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC

985A12

Service Bulletin/Repair Instructions

RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT

985A13

Service Bulletin/Repair Instructions

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC

985A5

Service Bulletin/Repair Instructions

HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC

985A52

Service Bulletin/Repair Instructions

THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT

983080

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT. *TT

9832

Service Bulletin/Repair Instructions

FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS. *YC

98112

Service Bulletin/Repair Instructions

SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT

9814

Service Bulletin/Repair Instructions

SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT

97111097234

Service Bulletin/Repair Instructions

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC

97090297189

Service Bulletin/Repair Instructions

EXPERIENCING A "THUMPING" NOISE OR TEMPEATURE GAUGE FLUCTATION WITH SOME VEHICLES. *YC

BC2431970501

Service Bulletin/Repair Instructions

AEROSTAR E4WD MODELS MAY EXPERIENCE FRONT AXLE LUBRICANT LEAKAGE FROM THE VENT TUBE UNDER SOME DRIVING CONDITIONS. *TW

97610

Service Bulletin/Repair Instructions

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD

9768

Service Bulletin/Repair Instructions

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD

97511

Service Bulletin/Repair Instructions

FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD

9743

Service Bulletin/Repair Instructions

BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD

9747

Service Bulletin/Repair Instructions

FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD

BC1019997230

Service Bulletin/Repair Instructions

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

BC3485972301

Service Bulletin/Repair Instructions

4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD

962612

Service Bulletin/Repair Instructions

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW

962616

Service Bulletin/Repair Instructions

SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM. *TW

962617

Service Bulletin/Repair Instructions

BRAKES - BRAKE SERVICE - SERVICE TIPS. *TW

96246

Service Bulletin/Repair Instructions

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW

96249

Service Bulletin/Repair Instructions

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW

BC0678961025

Service Bulletin/Repair Instructions

INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT

96221

Service Bulletin/Repair Instructions

WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW

96222

Service Bulletin/Repair Instructions

BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW

96225

Service Bulletin/Repair Instructions

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW

96226

Service Bulletin/Repair Instructions

AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW

BC0822961010

Service Bulletin/Repair Instructions

CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS. *TT

96719

Service Bulletin/Repair Instructions

EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE. *TT

95212

Service Bulletin/Repair Instructions

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PART OF THE DISC BRAKE SYSTEM, IT COULD CAUSE RUBBER PARTS TO SWELL IF LUBRICANT CONTACTS THE RUBBER MATERIAL.

95217

Service Bulletin/Repair Instructions

A WINDNOISE MAY BE HEARD AT THE A-PILLAR IN SOME VEHICLES. THIS MAY BE CAUSED BY INCOMPLETE SEALING AT THE A-PILLAR. INSTALL A FOAM SEALANT INTO THE LOWER SECTION OF THE A-PILLAR TO SEAL AN AIR LEAK IN THE A-PILLAR.

BC1350950906

Service Bulletin/Repair Instructions

HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW

BC1383950906

Service Bulletin/Repair Instructions

VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE. *TW

951012

Service Bulletin/Repair Instructions

TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE. *TW

95102

Service Bulletin/Repair Instructions

VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW

95910

Service Bulletin/Repair Instructions

UNKNOWN

9592

Service Bulletin/Repair Instructions

UNKNOWN

95715

Service Bulletin/Repair Instructions

MIL LAMP MAY TURN ON OR FLASH INTERMITTENTLY MAY BE DUE TO THE POWERTRAIN CONTROL MODULE (PCM) INCORRECTLY CALCULATING THE VEHICLE ENGINE LOAD DURING LIGHT THROTTLE. *TW

95511

Service Bulletin/Repair Instructions

CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW

9566

Service Bulletin/Repair Instructions

CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW

95320

Service Bulletin/Repair Instructions

KNOCKING NOISE FROM LOWER FRONT OF ENGINE COMPARTMENT. *TW

9524

Service Bulletin/Repair Instructions

NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION. *TW

94256

Service Bulletin/Repair Instructions

KNOCKING NOISE FROM LOWER END #1 MAIN BEARING DURING ACCELERATION. *TW

94249

Service Bulletin/Repair Instructions

FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL. *TW

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.