Vehicle report

2005 FORD E-450

Compare every FORD E-450 yearNHTSA and EPA records

Service bulletins

70 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 51909

Service Bulletin/Repair Instructions

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

DOR-T7F8K-08

Service Bulletin/Repair Instructions

These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.

ASI-44534

Service Bulletin/Repair Instructions

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

Service Bulletin/Repair Instructions

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

TSB-10-23-5

Service Bulletin/Repair Instructions

FORD: THERE MAY BE A LACK OF RPM, HESITATION, OR ROUGH RUNNING CONCERNS WHEN THE VEHICLE IS IN IDLE. THERE MAY BE TWO TROUBLE CODES STORED. THE PROBLEM MAY BE CAUSED BY AFTERMARKET GENERATORS INSTALLED OR MODIFICATIONS TO THE FRONT END DRIVE. E-350/450. *RM

TSB-10-12-6

Service Bulletin/Repair Instructions

FORD: RUNS ROUGH, LACKS POWER, HARD START, NO START. SOME VEHICLES AND TRUCKS EQUIPPED WITH 6.0L ENGINE MAY EXHIBIT A RUNS ROUGH, LACKS POWER, HARD TO START, NO START CONCERN WITH OR WITHOUT DIAGNOSTIC TROUBLE CODE (DTC) P0611 CODE OR VARIOUS INJECTOR CIRCUIT CODES. *PE

TSB-08-18-2

Service Bulletin/Repair Instructions

FORD/MERCURY/LINCOLN: VEHICLES MAY EXHIBIT ONE OR MORE OF THE FOLLOWING SYMPTOMS: DRIVE AWAY HESITATION, LOSS OF RPM ON DECELERATION, DIFFICULTY STARTING, AND/OR IDLE RPM LESS THAN DESIRED. THE F53 MOTORHOME CHASSIS IS INCLUDED. *PE

TSB-08-26-3

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES WITH DIESEL ENGINES MAY EXPERIENCE NO STARTS, HARD STARTS OR ROUGH RUNNING WHEN COLD AND MAY BE ACCOMPANIED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0611, P1378 AND/OR ALL 8 INJECTOR CIRCUIT CODES. *PE

TSB-08-16-13

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINE MAY EXHIBIT ANY ONE OR COMBINATION OF THE FOLLOWING CONCERNS-LACK OF POWER, WHITE/BLACK SMOKE OR A SURGE. *PE

TSB-08-20-1

Service Bulletin/Repair Instructions

FORD TRUCKS: MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE, CRANK/NO START-DIAGNOSTICS FOR FUEL SYSTEM. THERE ARE SEVERAL POTENTIAL CAUSES FOR THESE SYMPTOMS. *PE

TSB-08-18-6

Service Bulletin/Repair Instructions

FORD TRUCK: SOME TRUCKS EQUIPPED WITH A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *PE

08-2-11

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

07219

Service Bulletin/Repair Instructions

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

TSB T2007-02

Service Bulletin/Repair Instructions

ON SOME VEHICLES, WHEN THE GATEWAY 401 MODULE TRANSITIONS FROM ITS POWER DOWN MODE (IGNITION OFF) TO ITS POWER UP MODE (IGNITION ON) THE MODULE MAY NOT WAKE UP. IF THIS ACTION OCCURS, THE MODULE'S LED DISPLAY PANELS WILL NOT PROVE-OUT AND THE BACKLIGHTS ON THE LED DISPLAY PANELS WILL NOT ILLUMINATE.

19728

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

19621

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

19527

Service Bulletin/Repair Instructions

HEADLIGHT ADJUSTMENT NEEDED. *KB

19375

Service Bulletin/Repair Instructions

WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB

19247

Service Bulletin/Repair Instructions

OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB

TSB T2006-01

Service Bulletin/Repair Instructions

GTWY501-AI MODULE REPEATEDLY RESETS DUE TO EXCESSIVE AMBIENT TEMPERATURE OF 150 F OR HIGHER, MODULE WILL NOT FUNCTION AND ALL LED'S FLASH REPEATEDLY.

04194

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP. *TT

052623

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT

052625

Service Bulletin/Repair Instructions

MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT

05B35

Service Bulletin/Repair Instructions

CUSTOMER SATISFACTION PROGRAM 05B35 - THE ENGINE CONTROL MODULES MAY NOT BE CALIBRATED TO THE LATEST SOFTWARE LEVELS, ADVERSELY AFFECTING THE PERFORMANCE AND RELIABILITY OF THE ENGINE. *TT

06111

Service Bulletin/Repair Instructions

6.0L - MIL ON WITH DTC P2138, P2139, P2140. *TT

06310

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP ON. *TT

0646

Service Bulletin/Repair Instructions

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L FOR A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *TT

19015

Service Bulletin/Repair Instructions

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

19019

Service Bulletin/Repair Instructions

LOW BATTERY VOLTAGE - 6.0L DIESEL WITH SINGLE ALTERNATOR. *TT

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

0511

Service Bulletin/Repair Instructions

CRACKS IN THE LEFT OR RIGHT SPRING TOWER FLANGE. *TT SPRING TOWER WELD REPAIR AND REPLACEMENT PROCEDURE. *TT

8

Service Bulletin/Repair Instructions

FORD-INSTALLED ALTERNATORS. THOMAS BUILT BUSES. *TT

05215

Service Bulletin/Repair Instructions

BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT

051713

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

18884

Service Bulletin/Repair Instructions

HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP. *TT

18822

Service Bulletin/Repair Instructions

TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

18845

Service Bulletin/Repair Instructions

FLUTTER NOISE ON DECELERATION. *TT

18749

Service Bulletin/Repair Instructions

HIGH PRESSURE OIL LEAK AT AN INJECTOR. A HARD START, OR NO START CONDITION WITH LOW OR NO INJECTION CONTROL PRESSURE (ICP) - SERVICE TIP. *TT

0582

Service Bulletin/Repair Instructions

DAYTIME RUNNING LIGHTS INOPERATIVE AND A/C NOT COOLING. *TT

18694

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT

18525

Service Bulletin/Repair Instructions

BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT

0531

Service Bulletin/Repair Instructions

MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM). *TT

18397

Service Bulletin/Repair Instructions

LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT

05121

Service Bulletin/Repair Instructions

ENGINE QUITS UPON DRIVE OR REVERSE ENGAGEMENT, OR WHEN COMING TO A STOP-TORQSHIFT TRANSMISSION. *SC

05139

Service Bulletin/Repair Instructions

DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC

05248

Service Bulletin/Repair Instructions

VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE. *TT

05249

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

17467

Service Bulletin/Repair Instructions

ENGINE OR FUEL SYSTEM CONCERNS WHEN USING FUEL WITH GREATER THAN 5% BIODIESEL CONCENTRATION. *TT

18376

Service Bulletin/Repair Instructions

A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT

18382

Service Bulletin/Repair Instructions

FLUID LEAKING FROM THE VENT ON THE TRANSMISSION MOUNTED PARKING BRAKE ASSEMBLY. *TT

042616

Service Bulletin/Repair Instructions

WELD BONDING PROCEDURE. *TT

042518

Service Bulletin/Repair Instructions

CRANK NO START, HARD START, RUNS ROUGH AT IDLE - 6.0L ENGINE. *TT *SC

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

18069

Service Bulletin/Repair Instructions

LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT

18101

Service Bulletin/Repair Instructions

INSUFFICIENT CHARGING SYSTEM OUTPUT FOR MODIFIED VEHICLE USE. *TT

18115

Service Bulletin/Repair Instructions

VARIOUS DRIVEABILITY CONCERNS SUCH AS HARD START, NO START, HESITATION, RUNS ROUGH, ERRATIC SHIFTS, AND THE MALFUNCTION INDICATOR LAMP ON WITH A VARIETY OF DIAGNOSTIC TROUBLE CODES. WIRING HARNESS CHAFING. *TT

061611

Service Bulletin/Repair Instructions

DTC P0172/P0175 AND/OR DOWNHILL ENGINE SURGE WITH 5.4L ENGINE - HARSH TRANSMISSION ENGAGEMENT, SHUDDER ON ACCELERATION IN REVERSE AND/OR SHIFT BUSYNESS WITH 5.45L ENGINE AND TORQSHIFT TRANSMISSION. *KB

061612

Service Bulletin/Repair Instructions

SERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L. *KB

06171

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263. *KB

06176

Service Bulletin/Repair Instructions

HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L ENGINES. *KB

061811

Service Bulletin/Repair Instructions

SERVICE CALIBRATION UPDATE - LOSS OF RPM ON DECELERATION - 6.8L. *KB UPDATED 07-25-07. *KB

06189

Service Bulletin/Repair Instructions

MIL ON WITH P0172 OR P0175 - 6.8L ENGINE - VEHICLES BUILT BEFORE 08-22-06. *KB

06213

Service Bulletin/Repair Instructions

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT

06229

Service Bulletin/Repair Instructions

6.0L - MIL ON WITH DTC P2138, P2139, AND P2140. *KB

071110

Service Bulletin/Repair Instructions

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

0714

Service Bulletin/Repair Instructions

LACK OF COOLING FAN OPERATION. *KB

0754

Service Bulletin/Repair Instructions

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START. *KB

19082

Service Bulletin/Repair Instructions

LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS. *TT

19099

Service Bulletin/Repair Instructions

P0404 SERVICE TIP. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.