Vehicle report

2002 FORD E SERIES

Service bulletins

88 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 51536

Service Bulletin/Repair Instructions

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.

TSB-11-11-21

Service Bulletin/Repair Instructions

FORD: THE BLOWER MOTOR ON SOME VEHICLES ARE OPERATING EITHER INCORRECTLY OR NOT OPERATING OR JUST FUNCTIONING ON ONE SPEED. *PE

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

19015

Service Bulletin/Repair Instructions

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

020503

Service Bulletin/Repair Instructions

GUIDANCE FOR CNG TANK INSPECTION FOR VEHICLES PRODUCED AFTER DECEMBER 2, 1996. *TT UPDATE. *TT

0554

Service Bulletin/Repair Instructions

USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT

05417

Service Bulletin/Repair Instructions

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT

04266

Service Bulletin/Repair Instructions

A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT

18376

Service Bulletin/Repair Instructions

A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT

04228

Service Bulletin/Repair Instructions

HARD START OR NO START. *EH

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

032151

Service Bulletin/Repair Instructions

SOME 7.3L DIESEL TURBOCHARGER PEDESTALS MAY LEAK OIL AROUND THE EXHAUST BACK PRESSURE ACTUATOR (EBP). *TT THIS ARTICLE SUPERSEDES TSB 03-21-51 DATED 10/30/2003. *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

17905

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT

0484

Service Bulletin/Repair Instructions

CHASSIS COMPONENT TORQUE UPDATE FOR E-COATED FRAMES. *TT

17777

Service Bulletin/Repair Instructions

REAR LEAF SPRING NOISE. *TT

032150

Service Bulletin/Repair Instructions

HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT

03223

Service Bulletin/Repair Instructions

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

16515

Service Bulletin/Repair Instructions

OIL LEAK AT HIGH PRESSURE PUMP FITTINGS AND/OR PLUG. THIS INCLUDES SUPER DUTY F-SERIES. OASIS. *TT

17520

Service Bulletin/Repair Instructions

CLUNK FROM FRONT SUSPENSION. *TT

03256

Service Bulletin/Repair Instructions

ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ

03236

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODES (DTC) B1876, B1880, B1915 AND/OR B1920 AIRBAG ELECTRONIC CRASH SENSOR (ECS) MODULE ON VEHICLES EQUIPPED WITH AFTERMARKET HIGH CURRENT DEVICES. *TT

17320

Service Bulletin/Repair Instructions

BROKEN EXHAUST MANIFOLD STUDS. *TT

17385

Service Bulletin/Repair Instructions

AIR BAG LAMP ILLUMINATED. *TT

032145

Service Bulletin/Repair Instructions

EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

032146

Service Bulletin/Repair Instructions

ENGINE OIL PAN CORROSION ON VEHICLES EQUIPPED WITH THE 7.3L DIESEL ENGINE. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

032148

Service Bulletin/Repair Instructions

SOME 7.3L DIT VEHICLES MAY EXHIBIT THE OCCURRENCE OF P0340 CAMSHAFT POSITION SENSOR FALSE DIAGNOSTIC TROUBLE CODE (DTC). OTHERS MAY EXHIBIT A LATE 4R100 3-4 SHIFT (HANGING IN 3RD GEAR) AT LIGHT THROTTLE DUE TO POTENTIAL LACK OF CONVERTER LOCK-UP OCCURING AFTER 2-3 SHIFT. *TT

16589

Service Bulletin/Repair Instructions

GRADUAL LOSS OF POWER AT CRUISE. FORD SPECIAL SERVICE MESSAGE. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

17023

Service Bulletin/Repair Instructions

NO TURBINE SHAFT SPEED (TSS) DISPLAYED USING NGS OR WDS. *TT

03206

Service Bulletin/Repair Instructions

SOME DEDICATED CNG VEHICLES MAY EXHIBIT VARIOUS DRIVEABILITY CONDITIONS DUE TO A LOSS OF INJECTOR PERFORMANCE, RESULTING FROM FUEL QUALITY. LOSS OF POWER AT HEAVY LOAD, DIAGNOSTIC TROUBLE CODES (DTCS) FOR LEAN FUEL, ROUGH IDLE, HARD START, PLUGGED CATALYTIC CONVERTER AND NO START CONDITION. *TT

17254

Service Bulletin/Repair Instructions

CLICKING/POPPING NOISE FROM UPPER STEERING COLUMN AREA WHEN TURNING. 2004 E SERIES AND EXPLORER SPORT TRAC ALSO INCLUDED. *TT

17259

Service Bulletin/Repair Instructions

ROUGH IDLE AND/OR MISFIRE WITH DIAGNOSTIC TROUBLE CODE P0316 AFTER AN OVERNIGHT SOAK IN EXTREME COLD AND HIGH HUMIDITY CONDITIONS. *TT

03192

Service Bulletin/Repair Instructions

LEAK OIL AROUND THE EXHAUST BACKPRESSURE ACTUATOR (EBP) - 7.3L DIESEL TURBOCHARGER PEDESTALS. *TT

03181

Service Bulletin/Repair Instructions

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

03183

Service Bulletin/Repair Instructions

DEDICATED COMPRESSED NATURAL GAS (CNG) ROUGH IDLE OR NO START WHEN COLD VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY. *TT

03171

Service Bulletin/Repair Instructions

7.3L DIESEL HIGH PRESSURE OIL PUMP LEAK. *TT

03164

Service Bulletin/Repair Instructions

SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. *TT

17079

Service Bulletin/Repair Instructions

WATER PUMP PULLEY BOLTS LOOSENING. *TT

031410

Service Bulletin/Repair Instructions

TURBO PEDESTAL SEAL OIL LEAK AROUND THE EXHAUST BACK PRESSURE (EBP) ACTUATOR. 2003 SUPER DUTY F SERIES INCLUDED. *TT

03144

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

16916

Service Bulletin/Repair Instructions

REPEATED BLOWN FUSES FOR REAR IN VEHICLE CIRCUITS WITH INOPERATIVE REAR BRAKE OR TAIL LAMPS. *TT

0398

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

16818

Service Bulletin/Repair Instructions

THROTTLE CONTROL SPLASH SHIELD INSTALLATION REQUIREMENTS. *TT

16776

Service Bulletin/Repair Instructions

SERVICING MULTIFUNCTION SWITCH WIRING INTERFERENCE. *TT

0361

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB

0342

Service Bulletin/Repair Instructions

POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE, ON SOME DEDICATED CNG VEHICLES. *TT *JB

0322

Service Bulletin/Repair Instructions

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT

030402

Service Bulletin/Repair Instructions

ON SOME DEDICATED CNG VEHICLES, A POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE. REVISED SERVICE PARTS. *TT

03261

Service Bulletin/Repair Instructions

NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT

0258

Service Bulletin/Repair Instructions

INOPERATIVE OR INACURRATE SPEEDOMETER, 4X4 LAMP ILLUMINATD, AND / OR DIAGNOSTIC TROUBLE CODE P1635 OR P1639. *TT

02221

Service Bulletin/Repair Instructions

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ

02227

Service Bulletin/Repair Instructions

ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ

16403

Service Bulletin/Repair Instructions

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ

16407

Service Bulletin/Repair Instructions

WATER PUMP PULLEY BOLTS LOOSE. *MJ

870197

Service Bulletin/Repair Instructions

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

16309

Service Bulletin/Repair Instructions

HIGH SIDE PRESSURE FLUCTUATIONS ON VEHICLES EQUIPPED WITH A FIXED SCROLL A/C COMPRESSOR. *TT

02174

Service Bulletin/Repair Instructions

BODY-WATERLEAK-COWL TO DASH WASHLEAK-WATER ACCUMULATION AND/OR LEAK AT THE DRIVER'S FLOOR PAN AREA. *MJ

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

02168

Service Bulletin/Repair Instructions

REPORTS THAT CERTAIN VEHICLES APPEAR TO BE DOGTRACKING. *TT

02L09

Service Bulletin/Repair Instructions

SUBJECT REGARDING INCORRECT VEHICLE EMISSION INFORMATION LABEL INSTALLED . *JG

16170

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH A 4R100 TRANSMISSION AND BUILT BETWEEN JANUARY 1, 2001 AND MAY 1, 2002 MAY EXHIBIT FLASHING TRANSMISSION CONTROL INDICATOR LAMP AND ANY OR ALL TORQUE CONVERTER CLUTCH DIAGNOSTIC TROUBLE CODES P0740, P0741, P0743, P1744. *TT

02T49

Service Bulletin/Repair Instructions

SUBJECT REGARDING SERVICE ENGINE SOON (SES) LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P1441 SET IN PCM HISTORY (INSTALL NEW PCM CALIBRATION) *JG

16040

Service Bulletin/Repair Instructions

EXPERIENCING A CLICKING / POPPING NOISE FROM THE UPPER STEERING COLUMN AREA WHEN TURNING THE STEERING WHEEL. *TT

16041

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A MALFUNCTION INDICATOR LAMP ON WITH EITHER P0171 - P0174 OR P0172 - P0175 CODES WITH REDUCED PERFORMANCE AND POOR FUEL ECONOMY. *TT

16087

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) AND DIAGNOSTIC TROUBLE CODES P0740, P0741, P0743, AND P1744 (TORQUE CONVERTER CLUTCH). *TT

02108

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH THE 5.4L 2V ENGINE MAY EXHIBIT A WHISTLING NOISE FROMTHE FORMED NYLON TUBE INTHE IDLE-AIR BYPASS FLOW CIRCUIT. *TT

02E20

Service Bulletin/Repair Instructions

SUBJECT REGARDING DEMONSTRATION/ DELIVERY HOLD: POWERTRAIN CONTROL MODULE REPROGRAMMING. *JG

0253

Service Bulletin/Repair Instructions

SUBJECT REGARDING ALTERNATIVE FUEL VEHICLE COMPRESSED NATURAL GAS TANK INSPECTION. *TT

0256

Service Bulletin/Repair Instructions

THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT

0245

Service Bulletin/Repair Instructions

INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT

15686

Service Bulletin/Repair Instructions

CONCERNS OF DIAGNOSTIC TROUBLE CODE P1280 RETRIVED FROMTHE POWER TRAIN CONTROL MODULE (PCM). *TT

15761

Service Bulletin/Repair Instructions

SOME DEDICATED CNG VEHICLES MAY EXHIBIT DRIVEABILITY CONDITIONS OF HARD START / NO START / ROUGH RUNNING. *TT

15597

Service Bulletin/Repair Instructions

CONCERNS WITH MALFUNCTION INDICATOR LAMP ILLUMINATED WITH P0171 - P0174 OR P0172 - P0175 CODES WITH REDUCED PERFORMANCE AND POOR FUEL ECONOMY. *TT

15621

Service Bulletin/Repair Instructions

SOME VEHICLES WITH THE REAR SEAT ENTERTAINMENT SYSTEM MAY EXHIBIT AN INOPERATIVE CONDITION. *TT

0214

Service Bulletin/Repair Instructions

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT

01246

Service Bulletin/Repair Instructions

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT

01234

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH AFTERMARKET HIGH-CURRENT DEVICES MAY EXHIBIT DIAGNOSTIC TROUBLE CODES B1876, B1880, B1915 AND/OR B1920 AIRBAG ELECTRONIC CRASH SENSOR MODULE. *TT

15373

Service Bulletin/Repair Instructions

SOME VEHICLES MAY RUN ROUGH AT CRUISE OR MOMENTARILY AFTER STOPPING, A CHECK ENGINE LIGHT,AND P030X CODES. *TT

15397

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A CONDITION OF OIL CONTAMINATION IN COOLING SYSTEM. *TT

15398

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A COOLANT LEAK DUE TO A BROKEN RADIATOR HOSE CLAMP. *TT

012113

Service Bulletin/Repair Instructions

SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY RETURN FROM START, A MALFUNCTION INDICATOR LAMP MAY ILLUMINATE WITH P0500, P1502 AND U1039 STORED IN POWERTRIAN CONTROL MODULE (PCM). *TT

01205

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT

15355

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH 7.3L DI ENGINE MAY EXHIBIT FALSE DIAGNOSTIC TROUBLE CODES P1105, P1106 (UPPER AND LOWER ALTERNATOR FAULTS). *TT

01181

Service Bulletin/Repair Instructions

BRAKE SHIFT INTERLOCK.*JB

15255

Service Bulletin/Repair Instructions

CONCERNS WITH DIAGNOSTIC TROUBLE CODES P1516, P1518, P1519, AND P1520. *TT

01157

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2002 Ford E Series Service Bulletins: 88 bulletins | CarFathom