Vehicle report

2003 FORD EXCURSION

Service bulletins

190 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 51909

Service Bulletin/Repair Instructions

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

RFI20210210_624-

Service Bulletin/Repair Instructions

This SKU is a Transmission Line. The customer communication requested return of unsold inventory to inspect the connector. The transmission line connector may have an incorrect thread size, which will prevent it from being installed.

DOR-B8H4Z-11

Service Bulletin/Repair Instructions

This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.

ASI-44534

Service Bulletin/Repair Instructions

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

Service Bulletin/Repair Instructions

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

TSB-10-12-6

Service Bulletin/Repair Instructions

FORD: RUNS ROUGH, LACKS POWER, HARD START, NO START. SOME VEHICLES AND TRUCKS EQUIPPED WITH 6.0L ENGINE MAY EXHIBIT A RUNS ROUGH, LACKS POWER, HARD TO START, NO START CONCERN WITH OR WITHOUT DIAGNOSTIC TROUBLE CODE (DTC) P0611 CODE OR VARIOUS INJECTOR CIRCUIT CODES. *PE

TSB-09-15-6

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES EQUIPPED WITH THE 6.0L ENGINE MAY EXPERIENCE A P006A, P132, P0401 OR P0402 DIAGNOSTIC TROUBLE CODE (DTC) WITH A LACK OF POWER CONDITION, SURGE, OR TURBOCHARGER FLUTTER AFTER PERFORMING FIELD SERVICE ACTION (FSA) 06E17, OR AFTER RECALIBRATING THE VEHICLE WITH THE INFERRED EXHAUST PRESSURE (EBP) STRATEGY. *PE

SB-20937

Service Bulletin/Repair Instructions

FORD: MULTIPLE VEHICLES WITH A TORQ SHIFT TRANSMISSION INTERMITTENT CLUNK WHEN SHIFTING BETWEEN DRIVE, REVERSE AND PARK AND/OR DURING 2-3 UPSHIFT. MODELS F SUPER DUTY; E SERIES; EXCURSION; F53 MOTORHOME CHASSIS AND LOW CAB FORWARD. *PE

TSB-08-26-3

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES WITH DIESEL ENGINES MAY EXPERIENCE NO STARTS, HARD STARTS OR ROUGH RUNNING WHEN COLD AND MAY BE ACCOMPANIED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0611, P1378 AND/OR ALL 8 INJECTOR CIRCUIT CODES. *PE

TSB-08-16-13

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINE MAY EXHIBIT ANY ONE OR COMBINATION OF THE FOLLOWING CONCERNS-LACK OF POWER, WHITE/BLACK SMOKE OR A SURGE. *PE

TSB-08-20-1

Service Bulletin/Repair Instructions

FORD TRUCKS: MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE, CRANK/NO START-DIAGNOSTICS FOR FUEL SYSTEM. THERE ARE SEVERAL POTENTIAL CAUSES FOR THESE SYMPTOMS. *PE

TSB-08-23-8

Service Bulletin/Repair Instructions

FORD: VEHICLES MAY EXHIBIT FUEL IN THE ENGINE COOLANT, DUE TO LEAKS IN THE CYLINDER HEAD FUEL INJECTOR AREA. SYMPTOMS MAY INCLUDE FUEL IN ENGINE COOLANT AND COOLANT EXPULSION FROM THE DEGAS BOTTLE. *PE UPDATED 3/20/09. *PE

CSP-48B01

Service Bulletin/Repair Instructions

FORD: VEHICLES MISTAKENLY CHARGED $100 POWERTRAIN WARRANTY DEDUCTIBLE FOR FUEL INJECTOR REPAIR OR REPAIRS. NO MODEL OR MODEL YEARS PROVIDED. *PE ECONOLINE, EXCURSION AND F-SERIES SUPER DUTY VEHICLES, MODEL YEARS 2002-2005. UPDATED 10/24/08. *PE CSC LETTER WAS RECEIVED. UPDATED 10/27/08. *PE

08-2-11

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

07219

Service Bulletin/Repair Instructions

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

19614

Service Bulletin/Repair Instructions

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB

19356

Service Bulletin/Repair Instructions

DRIVEABILITY ISSUES AND/OR DTC P132B, P006A IMMEDIATELY AFTER REPROGRAMMING. *KB

19375

Service Bulletin/Repair Instructions

WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB

19245

Service Bulletin/Repair Instructions

REPEAT TURBOCHARGER OR VGT REPLACEMENT. *TT

19247

Service Bulletin/Repair Instructions

OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB

0617

Service Bulletin/Repair Instructions

VOLUNTARY EMISSION RECALL 06E17 SUPPLEMENT #1: CONTROL MODULE RECALIBRATION. CORROSION MAY EXIST AT THE ELECTRODE SURFACE ON THE EXHAUST PRESSURE (EP) SENSOR; FUEL DELIVERY TIMING DURING COLD WEATHER MAY NOT BE OPTIMAL; AND/OR EXHAUST GAS RECIRCULATION (EGR) SYSTEM OPERATION AT IDLE MAY NOT BE OPTIMAL. *TT

04194

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP. *TT

052623

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT

052625

Service Bulletin/Repair Instructions

MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT

06310

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP ON. *TT

19015

Service Bulletin/Repair Instructions

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

051713

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

05174

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT

05188

Service Bulletin/Repair Instructions

SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT

18822

Service Bulletin/Repair Instructions

TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

18845

Service Bulletin/Repair Instructions

FLUTTER NOISE ON DECELERATION. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

18694

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT

18525

Service Bulletin/Repair Instructions

BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT

05417

Service Bulletin/Repair Instructions

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT

05310

Service Bulletin/Repair Instructions

SAFETY BELT WEB STOP BUTTON SERVICE. *EH

18397

Service Bulletin/Repair Instructions

LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT

18427

Service Bulletin/Repair Instructions

VEHICLE WITH A 6.0L ENGINE MAY EXHIBIT ANY ONE OR MORE OF THE FOLLOWING BUCK JERK LACKS POWER BLACK SMOKE ROLLING IDLE SURGE MIL ON AND DIAGNOTICS TROUBLE CODES P02263 OR P0299. ALSO INCLUDES 2004-05 E-SERIES 6.0L MODELS. *EH

05135

Service Bulletin/Repair Instructions

OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER (CAC) DUCT-6.0L DIESEL ENGINE. *SC

05139

Service Bulletin/Repair Instructions

DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC

05249

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

17467

Service Bulletin/Repair Instructions

ENGINE OR FUEL SYSTEM CONCERNS WHEN USING FUEL WITH GREATER THAN 5% BIODIESEL CONCENTRATION. *TT

18362

Service Bulletin/Repair Instructions

LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT

18376

Service Bulletin/Repair Instructions

A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT

0471

Service Bulletin/Repair Instructions

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

04228

Service Bulletin/Repair Instructions

HARD START OR NO START. *EH

042516

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT

04189

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

042411

Service Bulletin/Repair Instructions

MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123. *TT

03B03

Service Bulletin/Repair Instructions

ADJUSTABLE ACCELERATOR PEDAL SENSOR REPLACEMENT FOR VEHICLES EXHIBITING A PROBLEM WITH THE ADJUSTABLE ACCELERATOR PEDAL AND A MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0221 OR P0122. *TT SUPPLEMENT #1. *TT

18276

Service Bulletin/Repair Instructions

AIR INDUCTION SYSTEM APPEARS TO BE WARPED AND OR NOT SEALING. THIS INCLUDES SUPER DUTY F SERIES MODELS. *EH

18283

Service Bulletin/Repair Instructions

OIL LEAK FROM THE OIL FILTER COVER. *EH

032151

Service Bulletin/Repair Instructions

SOME 7.3L DIESEL TURBOCHARGER PEDESTALS MAY LEAK OIL AROUND THE EXHAUST BACK PRESSURE ACTUATOR (EBP). *TT THIS ARTICLE SUPERSEDES TSB 03-21-51 DATED 10/30/2003. *TT

18217

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

18223

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT

041713

Service Bulletin/Repair Instructions

HARD START OR NO START. *EH

04174

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

17406

Service Bulletin/Repair Instructions

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

04168

Service Bulletin/Repair Instructions

VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR

041513

Service Bulletin/Repair Instructions

6.0L DIAGNOSIS USING THE WDS POWER BALANCE TEST - SERVICE TIP. 2003-2005 EXCURSION, F-SUPER DUTY. 2004-2005 ECONOLINE. *TT

041514

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

17956

Service Bulletin/Repair Instructions

DTC U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT

18069

Service Bulletin/Repair Instructions

LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT

031501

Service Bulletin/Repair Instructions

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

17944

Service Bulletin/Repair Instructions

KOEO INJECTOR SELF TEST ISSUES WHEN PERFORMING RETESTS OR MULTIPLE SELF TESTS USING ANY DIAGNOSTIC SCAN TOOL. *TT

04115

Service Bulletin/Repair Instructions

NO START OR CONSTANT ENGINE MISFIRE - FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS - 6.0L DIESEL. *TT

04116

Service Bulletin/Repair Instructions

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT

17869

Service Bulletin/Repair Instructions

AIR INDUCTION SYSTEM APPEARS TO BE WARPED AND/OR NOT SEALING. *TT

17885

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT

03146

Service Bulletin/Repair Instructions

ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT

0492

Service Bulletin/Repair Instructions

WATER-IN-FUEL LAMP ILLUMINATED AFTER DRAINING HEATED FUEL CONDITIONING MODULE (HFCM) ON VEHICLES BUILT PRIOR TO 11/1/2003 WITH 6.0L ENGINE. *TT

0494

Service Bulletin/Repair Instructions

TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM ON 6.0L BUILT PRIOR TO 9/29/2003. *TT

17774

Service Bulletin/Repair Instructions

EXHAUST LEAK NOISE. *TT

17784

Service Bulletin/Repair Instructions

DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT

17829

Service Bulletin/Repair Instructions

TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT

17683

Service Bulletin/Repair Instructions

ENGINE OIL LEAKS AT LOWER CRANKCASE. *TT

17701

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2263. *TT

17704

Service Bulletin/Repair Instructions

DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES P2614 AND P2617. *TT

17716

Service Bulletin/Repair Instructions

BELT NOISE. *TT

17727

Service Bulletin/Repair Instructions

CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT

032150

Service Bulletin/Repair Instructions

HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT

17594

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT

17603

Service Bulletin/Repair Instructions

AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT

17613

Service Bulletin/Repair Instructions

DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES (DTC'S) P2614 (CAMSHAFT POSITION OUTPUT CIRCUIT OPEN) AND P2617 (CRANKSHAFT POSITION OUTPUT CIRCUIT OPEN). *TT

17618

Service Bulletin/Repair Instructions

TRANSMISSION GEAR RATIO ERROR - DIAGNOSTIC TROUBLE CODE (DTC) P0730 ON VEHICLES WITH TORQSHIFT TRANSMISSION. *TT

17643

Service Bulletin/Repair Instructions

HARSH/SLIPPING ENGAGEMENTS, UPSHIFTS AND/OR DOWNSHIFTS ON VEHICLES WITH TORQSHIFT - ADAPTIVE SHIFT STRATEGY. *TT

17667

Service Bulletin/Repair Instructions

OIL LEAK FROM FRONT OR REAR OF ENGINE. *TT

17669

Service Bulletin/Repair Instructions

CLIMATE CONTROL DEFAULTS TO DEFROST. *TT

14

Service Bulletin/Repair Instructions

FIRESTONE TIRE SAFETY CAMPAIGN. FIRESTONE STEELTEX RADIAL A/T LT265/75R16 LR D OWL AND BSW TIRES. TIRE INSPECTION AND REPLACEMENT. *MR

17534

Service Bulletin/Repair Instructions

WATER IN FUEL LIGHT ON, WHICH DOES NOT TURN OFF AFTER WATER HAS BEEN DRAINED FROM THE HORIZONTAL FUEL CONDITIONING MODULE (HFCM). *MJ

17535

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P0103 - AIR INDUCTION SYSTEM WATER/SNOW DEFLECTOR KIT. *MJ

17537

Service Bulletin/Repair Instructions

HARSH ENGAGEMENT OR SHIFT ISSUES WITH PULSATING COOLER LINES AND ERRATIC LINE PRESSURE. *MJ

17554

Service Bulletin/Repair Instructions

OIL/DUST FILM AT CAC CONNECTIONS. *MJ

17566

Service Bulletin/Repair Instructions

TURBO MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT

17567

Service Bulletin/Repair Instructions

PCM (POWERTRAIN CONTROL MODULE)/FICM/TCM REPROGRAMMING ERRORS. *TT

17568

Service Bulletin/Repair Instructions

NORMAL EGR (EXHAUST GAS RECIRCULATION) OPERATION - SERVICE TIP. *TT

17569

Service Bulletin/Repair Instructions

NO CRANK/NO START WITH LOW TR-P VOLTAGE. *TT

17571

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT

17580

Service Bulletin/Repair Instructions

VARIOUS ELECTRICAL CONCERNS. INOPERATIVE TURN SIGNALS (IN THE MIRROR ONLY), PARKING LIGHTS, RUNNING LIGHTS, CAB LIGHTS, FOG LIGHTS, OR DASH LIGHTS, WITH FUSE 2.17 OPEN. *TT

02219

Service Bulletin/Repair Instructions

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT

04185

Service Bulletin/Repair Instructions

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT

16515

Service Bulletin/Repair Instructions

OIL LEAK AT HIGH PRESSURE PUMP FITTINGS AND/OR PLUG. THIS INCLUDES SUPER DUTY F-SERIES. OASIS. *TT

17460

Service Bulletin/Repair Instructions

OIL LEAK THAT SEEMS TO BE COMING FROM HEAD GASKET AREA. INCLUDING FORD F450/550 MY2003. *TT

17472

Service Bulletin/Repair Instructions

LOW POWER CONDITION AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263. 6.0L DIESEL ENGINE. ALSO INCLUDES MY2003 FORD F450/550. *TT

17508

Service Bulletin/Repair Instructions

FALSE DIAGNOSTIC TROUBLE CODES (DTC'S SET DURING USE OF ACTIVE COMMANDS WITH WDS. *TT

17522

Service Bulletin/Repair Instructions

CRANK NO START, RUNS ROUGH, ENGINE MISSES, BUCKS/JERKS OR LACKS POWER CONDITION - WIRING HARNESS CHAFING. *TT

17530

Service Bulletin/Repair Instructions

MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT

03E03

Service Bulletin/Repair Instructions

EMISSIONS RECALL 03E03 - POWERTRAIN CONTROL MODULE AND FUEL INJECTOR CONTROL MODULE RE-CALIBRATION. *TT

17437

Service Bulletin/Repair Instructions

WHITE/GRAY SMOKE AND VARIOUS DRIVEABILITY CONCERNS AFTER COLD START - TORQSHIFT HARSH DOWNSHIFT AND BUCK/JERK. *TT

17316

Service Bulletin/Repair Instructions

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT

17351

Service Bulletin/Repair Instructions

HARSH DISENGAGEMENT WHEN SHIFTING FROM REVERSE TO PARK. *TT

032145

Service Bulletin/Repair Instructions

EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

032146

Service Bulletin/Repair Instructions

ENGINE OIL PAN CORROSION ON VEHICLES EQUIPPED WITH THE 7.3L DIESEL ENGINE. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

16258

Service Bulletin/Repair Instructions

VEHICLES EQUIPPED WITH A 7.3L ENGINE (AFTER SERIAL NUMBER 0661894) - UNDER VALVE COVER (UVC) HARNESS RETAINER CLIP RELEASED FOR SERVICE. INCLUDES 2003 ECONOLINE, SUPER DUTY, F650/750 AND EXCURSION. *TT

16589

Service Bulletin/Repair Instructions

GRADUAL LOSS OF POWER AT CRUISE. FORD SPECIAL SERVICE MESSAGE. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

16859

Service Bulletin/Repair Instructions

SOME VEHICLES BUILT AFTER 12/7/1998 EQUIPPED WITH A 7.3L DIT ENGINE MAY EXHIBIT A HOOT OR HOWLING NOISE FROM THE TURBOCHARGER. 2003 SUPER DUTY F SERIES ALSO INCLUDED. *TT

032010

Service Bulletin/Repair Instructions

FUEL INJECTOR COMBUSTION SEAL INSTALLATION PROCEDURE/SERVICE TIP 6.0L ENGINE. 2004 F SUPER DUTY INCLUDED. *TT

032012

Service Bulletin/Repair Instructions

ROUGH/ROLLING IDLE WHEN THE ENGINE IS WARM AND/OR WHITE SMOKE AFTER HOT RESTART; LACKS POWER AFTER INITIAL START-UP; COLD IDLE KICKER PERFORMANCE AT WARM AMBIENT TEMPS; U0306 CODES AFTER REPROGRAMMING; P2263 CODE SET DURING EXTENDED IDLE; FALSE P0196 CODES ON 6.0L DIT ENGINE VEHICLES BUILT BEFORE 9/29/03. CALIBRATION UPDATE. RUNNING CHANGE. 2004 F SUPER DUTY INCLUDED. *TT

03203

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. *TT

03205

Service Bulletin/Repair Instructions

NO START/REPEAT STARTER FAILURE OR A STICKING/BINDING IGNITION LOCK CYLINDER, STARTER STAYING ENGAGED AT START UP. ALSO INCLUDES 2003 SUPER DUTY F SERIES. *TT

17252

Service Bulletin/Repair Instructions

OIL LEAK AT, OR NEAR, THE REAR MAIN SEAL. THIS INCLUDES 2003-2004 SUPER DUTY F-SERIES. *TT

17266

Service Bulletin/Repair Instructions

LOW BASE ENGINE OIL PRESSURE CAUSED BY HIGH PRESSURE OIL SYSTEM LEAK. *TT

17288

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR LOW BOOST PRESSURE CONDITION. THIS INCLUDES 2003-2004 SUPER DUTY F-SERIES. *TT

17296

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE P0232 (FUEL PUMP SECONDARY CIRCUIT HIGH). THIS INCLUDES 2003-2004 SUPER DUTY F-SERIES. *TT

17929

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE P0103 (MASS OR VOLUME AIR FLOW CIRCUIT HIGH INPUT) DUE TO WATER INGESTION/SNOW PACKING/ICE BUILD-UP IN THE AIR INDUCTION SYSTEM. *TT

03192

Service Bulletin/Repair Instructions

LEAK OIL AROUND THE EXHAUST BACKPRESSURE ACTUATOR (EBP) - 7.3L DIESEL TURBOCHARGER PEDESTALS. *TT

03181

Service Bulletin/Repair Instructions

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

03E04

Service Bulletin/Repair Instructions

EMISSIONS RELATED SERVICE ACTION 03E04 REGARDING SOME VEHICLES INCORRECTLY BUILT WITH CALIFORNIA VEHICLE EMISSION CONTROL INFORMATION (VECI) LABELS. *TT

17091

Service Bulletin/Repair Instructions

NO CRANK AFTER POWERTRAIN CONTROL MODULE (PCM) PROGRAMMING. *TT

031410

Service Bulletin/Repair Instructions

TURBO PEDESTAL SEAL OIL LEAK AROUND THE EXHAUST BACK PRESSURE (EBP) ACTUATOR. 2003 SUPER DUTY F SERIES INCLUDED. *TT

03143

Service Bulletin/Repair Instructions

FRONT HUBS WILL NOT ENGAGE OR DISENGAGE PROPERLY. *TT

03144

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

03148

Service Bulletin/Repair Instructions

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

17006

Service Bulletin/Repair Instructions

BUCKING OR JERKING CONDITION AFTER FIRMLY PRESSING DOWN ON THE ACCELERATOR PEDAL WHEN THE TRANSMISSION IS IN TOW/HAUL MODE ON VEHICLES EQUPPED WITH A 6.0L DIESEL ENGINE AND THE TORQSHIFT AUTOMATIC TRANSMISSION. *TT

03112

Service Bulletin/Repair Instructions

ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT. INCLUDING 2003 AND 2004 SUPER DUTY F SERIES. *TT

16874

Service Bulletin/Repair Instructions

ROUGH/ROLLING (SURGING) ENGINE SPEED, AT IDLE ONLY, WHEN THE ENGINE IS AT NORMAL OPERATING TEMPERATURES. THE SURGING MAY OFTEN OCCUR FOLLOWING A RESTART AFTER A HOT SOAK. THIS CONDITION MAY CLEAR UP WITH A THROTTLE TIP IN. ENGINEERING IS CURRENTLY INVESTIGATING. *TT

16884

Service Bulletin/Repair Instructions

MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM DUE TO TURBOCHARGER MOUNTING COMPONENTS RESONATING AT THE ENGINE FIRING FREQUENCY. *TT

16910

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE MAY EXHIBIT A PASSIVE ANTI-THEFT SYSTEM (PATS) NO CRANK AFTER POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING. *TT

16921

Service Bulletin/Repair Instructions

COOLANT LEAK DUE TO BROKEN RADIATOR HOSE CLAMP. 1999-2003 MODELS. *TT

16924

Service Bulletin/Repair Instructions

SLIGHT PURGE OF GREASE FROM THE HUB BEARING UNIT. THIS GREASE MAY BE NOTED BETWEEN THE HUB UNIT AND THE INBOARD ROTOR FLANGE AND ON THE INBOARD SIDE OF THE BEARING. 1999-2003 MODELS. *TT

16925

Service Bulletin/Repair Instructions

NO ENGAGEMENT OR DISENGAGEMENT OF HUB LOCKS AFTER REPLACEMENT OR SERVICE. TO INCLUDE 2000-2003 EXCURSIONS. *TT

03911

Service Bulletin/Repair Instructions

ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE. *TT

0398

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

16820

Service Bulletin/Repair Instructions

INACCURATE FUEL GAGE READING AFTER REFUELING. *TT

16821

Service Bulletin/Repair Instructions

AIR INDUCTION SYSTEMS HOUSING MAY APPEAR TO BE WARPED AND/OR NOT SEALING. *TT

16839

Service Bulletin/Repair Instructions

ENHANCED POWERTRAIN CONTROL MODULE (PCM) CALIBRATIONS FOR LOW POWER CONDITION WHICH CLEARS BY CYCLING THE IGNITION SWITCH AND/OR A FALSE ENGINE COOLING FAN P0528 DIAGNOSTIC TROUBLE CODE (DTC). *TT

030708

Service Bulletin/Repair Instructions

DILUTED OIL, RUNS ROUGH AND/OR LOW POWER. *TT

03B05

Service Bulletin/Repair Instructions

INJECTION CONTROL PRESSURE (ICP) SENSOR REPLACEMENT - CUSTOMER SATISFACTION PROGRAM 03B05. *TT

03B06

Service Bulletin/Repair Instructions

COLD OPERATION CALIBRATION PRODUCT ENHANCEMENT FOR REDUCED COLD WEATHER ENGINE PERFORMANCE AND ROUGH IDLE DUE TO POWERTRAIN CALIBRATION CONCERNS. CUSTOMER SATISFACTION PROGRAM. *TT

16744

Service Bulletin/Repair Instructions

THE LATEST POWERTRAIN CONTROL MODULE (PCM) AND FUEL INJECTOR CONTROL MODULE (FICM) CALIBRATION UPDATES FOR CERTAIN VEHICLES EQUIPPED WITH A 6.0L POWERSTROKE ARE AVAILABLE ON WDS VERSION B24.5 OR LATER. *TT

16749

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE MAY CONTINUE TO RUN AT IDLE SPEED AFTER TURNING OFF THE IGNITION OR REMOVING THE KEY. OTHER SYMPTOMS ARE INSTRUMENT CLUSTER CONTINUES TO STAY ON AFTER KEY OUT. *TT

16774

Service Bulletin/Repair Instructions

LOW POWER CONDITION. VARIABLE GEOMETRY TURBOCHARGER - SERVICE SOLENOID. *TT

16791

Service Bulletin/Repair Instructions

ROUGH/ROLLING IDLE, POOR IDLE RETURN, LOW POWER, INJECTOR FAULT CODES OR INCREASED SMOKE. *TT

16801

Service Bulletin/Repair Instructions

POWER STEERING FLUID LEAK AT THE TWO HOSE JOINTS ON THE INLET SIDE OF THE POWER STEERING COOLER. *TT

0345

Service Bulletin/Repair Instructions

(WAIT TO START) LAMP DOES NOT OPERATE PROPERLY ON 2002-2003 MODELS. *TT *JB

16670

Service Bulletin/Repair Instructions

ROUGH ROLLING IDLE, POOR IDLE RETURN, LOW POWER, INJECTOR FAULT CODES, OR INCREASED SMOKE CAUSED BY POSSIBLE BAD ICP SENSOR. *TT *JB

16697

Service Bulletin/Repair Instructions

EXHAUST AIR RUSH NOISE AND LOWER POWER. *TT *JB

16597

Service Bulletin/Repair Instructions

COOLANT LEAK DUE TO A BROKEN LOWER RADIATOR HOSE CLAMP. *TT

16607

Service Bulletin/Repair Instructions

ROUGH IDLE, ROLLING IDLE, POOR IDLE RETURN, LACKS POWER, INJECTOR FAULT CODES, OR INCREASED EXHAUST SMOKE. *TT

16609

Service Bulletin/Repair Instructions

LOW POWER CONDITION AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 (TURBO/SUPER CHARGER SYSTEM PERFORMANCE). ENGINEERING IS INVESTIGATING. *TT

16621

Service Bulletin/Repair Instructions

LOOSE RADIATOR HOSE CLAMPS. *TT

16625

Service Bulletin/Repair Instructions

AIR FILTER REPLACEMENT INTERVALS / OWNER GUIDE MAINTENANCE SUPPLEMENT UPDATE. *TT

16634

Service Bulletin/Repair Instructions

LEAK AT THE REAR FUEL RAIL PLUG IN THE CYLINDER HEAD(S). *TT

16662

Service Bulletin/Repair Instructions

LACK OF POWER, SMOKE, OR OIL LEAKS AROUND THE CHARGE AIR COOLER (CAC). 1999-2003 SUPER DUTY/EXCURSION VEHICLES EQUIPPED WITH 7.3 OR 6.0 FORD NAVISTAR DIESEL ENGINE. *TT

16506

Service Bulletin/Repair Instructions

VEHICLES WITH A 6.0L DIESEL ENGINE - POSSIBLE OIL OVERFILL AFTER DELIVERY. THIS INCLUDES 2003 SUPER DUTY F-SERIES. OASIS. *TT

16567

Service Bulletin/Repair Instructions

INCORRECT TRANSMISSION FLUID INDICATOR (DIPSTICK) IN TORQSHIFT TRANSMISSION. THIS INCLUDES SUPER DUTY F-SERIES 2003. OASIS. *TT

16343

Service Bulletin/Repair Instructions

HARD START, HESITATION WITH MALFUNCTION INDICATOR LAMP (MIL) LIGHT ON DIAGNOSTIC TROUBLE CODE (DTC) P0340/P0344 - CONTACT REQUEST. *TT

16403

Service Bulletin/Repair Instructions

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ

16411

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE POWER MODULE (DEPM) FUEL INJECTOR CONTROL MODULE MONITOR TRAILER TOW WIRING IS NOT REIMBURSABLE. *MJ

02208

Service Bulletin/Repair Instructions

CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH

16308

Service Bulletin/Repair Instructions

VARIOUS 2003 VEHICLES EQUIPPED WITH PREMIUM CD-6 RADIOS - CD-6 SHUFFLE FEATURE BETWEEN DISCS NOT AVAILABLE. *TT

02194

Service Bulletin/Repair Instructions

DRIVEABILITY-NO START/REPEAT STARTER FAILURE-REPEAT STARTER REPLACEMENT. ELECTRICAL-STICKING OR BINDING IGNITION LOCK CYLINDER BETWEEN START AND RUN. ENGINE-STARTING-STARTER STAYING ENGAGED AT START UP. *MJ

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

16247

Service Bulletin/Repair Instructions

ROOF RACK SLATS DELETED. *MJ

16136

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION. *TT

06171

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263. *KB

06213

Service Bulletin/Repair Instructions

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT

06222

Service Bulletin/Repair Instructions

WATER IN THE FUEL. LAMP IS ONE AND FLICKERING. *KB

06232

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS, LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P0478, P0478, P2262, AND/OR P2263. *KB UPDATED 11/05/07. *NJ

062401

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

06246

Service Bulletin/Repair Instructions

DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB

071110

Service Bulletin/Repair Instructions

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

0714

Service Bulletin/Repair Instructions

LACK OF COOLING FAN OPERATION. *KB

07515

Service Bulletin/Repair Instructions

6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

0754

Service Bulletin/Repair Instructions

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START. *KB

19090

Service Bulletin/Repair Instructions

EXHAUST PRESSURE SENSOR INPUT NO LONGER USED IF PCM IS REPROGRAMMED - SERVICE TIP. *TT

19099

Service Bulletin/Repair Instructions

P0404 SERVICE TIP. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2003 Ford Excursion Service Bulletins: 190 bulletins | CarFathom