Vehicle report

2002 FORD EXPEDITION

Service bulletins

101 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

TSB 20-2233

Service Bulletin/Repair Instructions

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

TSB 19-2026

Service Bulletin/Repair Instructions

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

05618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *TT

0554

Service Bulletin/Repair Instructions

USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT

05417

Service Bulletin/Repair Instructions

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT

050618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *SC

0471

Service Bulletin/Repair Instructions

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

04251

Service Bulletin/Repair Instructions

ALUMINUM CORROSION - SERVICE TIP. *TT

04189

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

18217

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

04174

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

04L19

Service Bulletin/Repair Instructions

CUSTOMER MAINTENANCE REMINDER - LITERATURE PROGRAM 04L19 - TIE ROD INSPECTION PROCEDURE. *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

041514

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

031501

Service Bulletin/Repair Instructions

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

17905

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT

04111

Service Bulletin/Repair Instructions

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

02M01

Service Bulletin/Repair Instructions

CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT

17720

Service Bulletin/Repair Instructions

AIRBAG WARNING LAMP ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1994/B1998 ON VEHICLES WITHOUT SIDE AIR BAGS. *TT

0454

Service Bulletin/Repair Instructions

AIR SUSPENSION COMPRESSOR NOISE. *TT

0457

Service Bulletin/Repair Instructions

POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT

03223

Service Bulletin/Repair Instructions

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

17459

Service Bulletin/Repair Instructions

COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT

03256

Service Bulletin/Repair Instructions

ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ

99263

Service Bulletin/Repair Instructions

CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT

17316

Service Bulletin/Repair Instructions

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT

17320

Service Bulletin/Repair Instructions

BROKEN EXHAUST MANIFOLD STUDS. *TT

17346

Service Bulletin/Repair Instructions

STEERING IDLER ARM NOISE. *TT

03181

Service Bulletin/Repair Instructions

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

03164

Service Bulletin/Repair Instructions

SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. *TT

031513

Service Bulletin/Repair Instructions

TIE ROD END INSPECTION PROCEDURE. *TT

03144

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

03148

Service Bulletin/Repair Instructions

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

0392

Service Bulletin/Repair Instructions

REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES. *TT

0398

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

0399

Service Bulletin/Repair Instructions

TIE ROD END INSPECTION PROCEDURE. *TT

030709

Service Bulletin/Repair Instructions

REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES. *TT

16797

Service Bulletin/Repair Instructions

VEHICLES WITH KEYLESS ENTRY PAD MAY EXHIBIT DEAD BATTERY, NO START, INTERIOR LAMP/HEADLAMP SELF-ACTIVATION, OR INOPERATIVE KEYLESS ENTRY PAD. *TT

0361

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB

03610

Service Bulletin/Repair Instructions

TIE ROD END INSPECTION PROCEDURE. CANADA VEHICLES ONLY. *TT *JB

16683

Service Bulletin/Repair Instructions

FALSE FAILURE OF THE VAPOR MANAGEMENT VALVE (VMV). *TT *JB

0322

Service Bulletin/Repair Instructions

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT

0258

Service Bulletin/Repair Instructions

INOPERATIVE OR INACURRATE SPEEDOMETER, 4X4 LAMP ILLUMINATD, AND / OR DIAGNOSTIC TROUBLE CODE P1635 OR P1639. *TT

02227

Service Bulletin/Repair Instructions

ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ

16400

Service Bulletin/Repair Instructions

REAR AXLE SEAL LEAK - CONTACT REQUEST. *MJ

16403

Service Bulletin/Repair Instructions

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ

02208

Service Bulletin/Repair Instructions

CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH

02193

Service Bulletin/Repair Instructions

DRIVEABILITY-IDLE-HIGH IDLE SPEEDS-THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES-VEHICLES BUILT THROUGH 12/31/01 EQUIPPED WITH 4.6L ENGINE. *MJ

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

16170

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH A 4R100 TRANSMISSION AND BUILT BETWEEN JANUARY 1, 2001 AND MAY 1, 2002 MAY EXHIBIT FLASHING TRANSMISSION CONTROL INDICATOR LAMP AND ANY OR ALL TORQUE CONVERTER CLUTCH DIAGNOSTIC TROUBLE CODES P0740, P0741, P0743, P1744. *TT

16015

Service Bulletin/Repair Instructions

SOME VEHICLES WITH AIR SUSPENSION MAY EXHIBIT AN INITIAL OR REPEAT COMPRESSOR DRYER FAILURE. *TT

16033

Service Bulletin/Repair Instructions

SOME VEHICLES WITH ELECTRONIC SHIFT-ON-THE FLY MAY EXHIBIT AN INADVERTENT 4X4 LOW ENGAGEMENT WHILE DRIVING. *TT

16087

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) AND DIAGNOSTIC TROUBLE CODES P0740, P0741, P0743, AND P1744 (TORQUE CONVERTER CLUTCH). *TT

02121

Service Bulletin/Repair Instructions

WHITE FLAKES COMING FROM THE AIR CONDITIONER VENTS WHEN THE BLOWER MOTOR IS ENGAGED. *TT

02108

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH THE 5.4L 2V ENGINE MAY EXHIBIT A WHISTLING NOISE FROMTHE FORMED NYLON TUBE INTHE IDLE-AIR BYPASS FLOW CIRCUIT. *TT

15897

Service Bulletin/Repair Instructions

SUBJECT REGARDING DRIVELINE ANGLE-RELATED VIBRATION AT VARIOUS SPEEDS AND LOAD CONDITIONS. *TT

15939

Service Bulletin/Repair Instructions

CONCERNS WITH SPEED BODY BOOM. *TT

15794

Service Bulletin/Repair Instructions

SOME 4X2 VEHICLES EQUIPPED WITH P275/60/R17 CONTINENTAL-GENERAL TIRES MAY EXHIBIT A HIGHWAY SPEED TIRE VIBRATION. *TT

0256

Service Bulletin/Repair Instructions

THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT

0241

Service Bulletin/Repair Instructions

SUBJECT REGARDING IDLER ARM REPLACEMENT SPECIFICATIONS. *TT

0245

Service Bulletin/Repair Instructions

INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT

15692

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A SQUEAK, SNAP, RATTLE, OR CLUNK IN THE FRONT END WHEN TURNING OR GOING OVER BUMPS. *TT

15708

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT WHEELS THAT SEIZE TO THE HUBS AND ARE DIFFICULT TO REMOVE DURING SERVICE. *TT

15727

Service Bulletin/Repair Instructions

SOME 4X2 VEHICLES EQUIPPED WITH P275/60/R17 CONTINENTAL GENERAL TIRES MAY EXHIBIT A HIGHWAY SPEED TIRE VIBRATION. *TT

15749

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH 4 WHEEL DRIVE MAY EXHIBIT A NOTCHY OR STICKING FEELING IN SLOW SPEED TURNS WITH NO EFFECT ON STEERING EFFORTS OR ASSIST WHILE IN THE AUTOMATIC 4X4 POSITION. *TT

15605

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT DRIVEABILITY CONDITIONS AND / OR CHECK ENGINE LAMP ILLUMINATED WITH A DIAGNOSTIC TROUBLE P0455 (GROSS LEAK DETECTED). *TT

15630

Service Bulletin/Repair Instructions

CONCERNS WITH VEHICLES WITH A 5.4L 2V ENGINE EXHIBITINGNG A LACK OF POWER CONDITION. *TT

15648

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A SLOW FUEL FILL CONDITION AND/OR PREMATURE SHUTOFF OF THE GAS PUMP WHEN THE VEHICLE IS BEING REFUELED. *TT

15651

Service Bulletin/Repair Instructions

SOME VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT AN AIR LEAK AND/OR OVERNIGHT BLEED DOWN OF THE AIR SUSPENSION. *TT

15652

Service Bulletin/Repair Instructions

CONCERNS WITH CLIMATE CONTROL SYSTEM AIR DISCHARGED THROUGH THE DEFROSTER DUCTS ONLY, REGARDLESS OF SETTING. *TT

0212

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A WEAK HORN CHIRP CONFIRMATION WHEN THE KEY FOB IS USED, OR AN INOPERATIVE HORN WHEN THE ENGINE IS NOT RUNNING. *TT

0214

Service Bulletin/Repair Instructions

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT

15504

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT DRIVEABILTY CONDITIONS AND/OR CHECK ENGINE LAMP ILLUMINATED WITH A DIAGNOSTIC TROUBLE CODE P0455 (GROSS LEAK DETECTED). *TT

15517

Service Bulletin/Repair Instructions

SUBJECT REGARDING EXAGGERATED ENGINE BRAKING ON DECELERATION. *YD

15528

Service Bulletin/Repair Instructions

SUBJECT REGARDING AIR SUSPENSION COMPRESSOR QUALITY. *YD

15549

Service Bulletin/Repair Instructions

INFORMATION REGARDING POP/THUMP NOISE FROM POWER WINDOW. *YH

01246

Service Bulletin/Repair Instructions

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT

15480

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A SLOW FUEL FILL CONDITION AND/OR PREMATURE SHUTOFF OF THE GAS PUMP WHEN THE VEHICLE IS BEING RE-FUELED. *TT

15502

Service Bulletin/Repair Instructions

CONCERNS WITH POP/CLUNK/CLICK NOISE FROM THE FRONT SUSPENSION WHEN MAKING LOW-SPEED TURNS IN FORWARD OR REVERSE GEARS. *TT

15377

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT AN AXLE TUBE SEAL LEAKAGE AND AN AXLE BEARING THAT IS LOOSE IN THE AXLE HOUSING, AND/OR A REPLACEMENT SERVICE BEARING THAT IS LOOSE IN THE HOUSING. *TT

15395

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A WEAK HORN CHIRP CONFIRMATION WHEN THE TRANSMITTER IS USED TO LOCK THE DOORS AND/OR AN INOPERATIVE HORN WHEN THE VEHICLE'S ENGINE IS NOT RUNNING. *TT

15407

Service Bulletin/Repair Instructions

CONCERNS WITH A POP/CLUNK/CLICK NOISE COMING FROM THE FRONT SUSPENSION WHEN MAKING LOW-SPEED TURNS IN FORWARD OR REVERSE GEARS. *TT

15431

Service Bulletin/Repair Instructions

EXHIBITING LACK OF POWER CONDITION WHEN VEHICLE IS OPERATED IN AMBIENT TEMPERATURES. *TT

15432

Service Bulletin/Repair Instructions

SOME VEHICLES NOT EQUIPPED WITH SIDE AIR BAGS MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1998 (PASSENGER SIDE AIR BAG CIRCUIT RESISTANCE HIGH) IN THE RESTRAINTS CONTROL MODULE. *TT

15433

Service Bulletin/Repair Instructions

SOME VEHICLES BUILT AFTER 4/10/2001 AND EQUIPPED WITH AIR SUSPENSION , MAY EXHIBIT AN ELECTRONIC VARIABLE ORIFICE (EVO) STEERING DIAGNOSTIC TROUBLE CODE C1917. *TT

012113

Service Bulletin/Repair Instructions

SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY RETURN FROM START, A MALFUNCTION INDICATOR LAMP MAY ILLUMINATE WITH P0500, P1502 AND U1039 STORED IN POWERTRIAN CONTROL MODULE (PCM). *TT

01215

Service Bulletin/Repair Instructions

A CONDITION MAY EXIST, WHERE THROTTLE STICKING MAY OCCUR ON A FEW VEHICLES IN VERY COLD AMBIENT TEMPERATURES AFTER OPERATING AT STEADY SPEED OR EXTENDED IDLE FOR A PERIOD OF TIME. *TT

01205

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT

15326

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A POP/CLUNK/CLICK NOISE FROM THE FRONT SUSPENSION WHEN MAKING LOW SPEED TURNS IN EITHER FORWARD OR REVERSE. *TT

01181

Service Bulletin/Repair Instructions

BRAKE SHIFT INTERLOCK.*JB

15259

Service Bulletin/Repair Instructions

CONCERNS WITH THE LOWER POWER IN HIGH AMBIENT TEMEPRATURES. *TT

01156

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

01157

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

15122

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A VIBRATION AT IDLE AND/OR ENGINE DROANING NOISE ON ACCELERATION FROM A STOP. *SLC

15123

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A DRIVELINE VIBRATION AT SPEEDS BETWEEN 60-70 MPH. *SLC

15137

Service Bulletin/Repair Instructions

CUSTOMERS MAY COMPLAIN OF WIND NOISE. *YD

15094

Service Bulletin/Repair Instructions

INFORMATION REGARDING INTAKE MANIFOLD VALLEY STUFFERS. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2002 Ford Expedition Service Bulletins: 101 bulletins | CarFathom