Vehicle report

2003 FORD EXPEDITION

Service bulletins

151 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

TSB 24-2188

Service Bulletin/Repair Instructions

This article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application. Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

SSM 51536

Service Bulletin/Repair Instructions

For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.

TSB 22-2219

Service Bulletin/Repair Instructions

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.

TSB 20-2307

Service Bulletin/Repair Instructions

Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure steps to remove and cap the vacuum supply line.

TSB 20-2233

Service Bulletin/Repair Instructions

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

TSB 19-2026

Service Bulletin/Repair Instructions

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

TSB-08-19-3

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

0514

Service Bulletin/Repair Instructions

BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT

06216

Service Bulletin/Repair Instructions

LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT

0637

Service Bulletin/Repair Instructions

LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

0594

Service Bulletin/Repair Instructions

DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT

05198

Service Bulletin/Repair Instructions

REAR WINDOW WIPER INOPERATIVE. *TT

18815

Service Bulletin/Repair Instructions

A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT

04105

Service Bulletin/Repair Instructions

AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

051610

Service Bulletin/Repair Instructions

CLUNK/GRIND/THUMP NOISE - FRAME REPAIR PROCEDURE. *TT

18478

Service Bulletin/Repair Instructions

AXLE SEAL LEAKS. *EH

031207

Service Bulletin/Repair Instructions

STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT

05618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *TT

0554

Service Bulletin/Repair Instructions

USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT

05417

Service Bulletin/Repair Instructions

INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT

18466

Service Bulletin/Repair Instructions

AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH

18506

Service Bulletin/Repair Instructions

ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES. *EH

05310

Service Bulletin/Repair Instructions

SAFETY BELT WEB STOP BUTTON SERVICE. *EH

0526

Service Bulletin/Repair Instructions

WIPER BLADE CHATTER. *TT

18400

Service Bulletin/Repair Instructions

FOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING. INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT

18423

Service Bulletin/Repair Instructions

AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH

18439

Service Bulletin/Repair Instructions

TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH

050618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *SC

052308

Service Bulletin/Repair Instructions

PARKING AID SYSTEM INOPERATIVE. *AK

052621

Service Bulletin/Repair Instructions

UNINTENDED BRAKE ASSIST. *TT

052624

Service Bulletin/Repair Instructions

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT

040704

Service Bulletin/Repair Instructions

CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT

0471

Service Bulletin/Repair Instructions

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

04251

Service Bulletin/Repair Instructions

ALUMINUM CORROSION - SERVICE TIP. *TT

04189

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

042116

Service Bulletin/Repair Instructions

REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH

18213

Service Bulletin/Repair Instructions

GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT

18217

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

18228

Service Bulletin/Repair Instructions

TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT

03198

Service Bulletin/Repair Instructions

CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE. *TT

04174

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

18127

Service Bulletin/Repair Instructions

VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRONIC HIDDEN ANTENNA MODULE (EHAM), POWER LIFT GATE, AND REAR CLIMATE CONTROL. *TT

18172

Service Bulletin/Repair Instructions

REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

041511

Service Bulletin/Repair Instructions

MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT

041514

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

031501

Service Bulletin/Repair Instructions

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

17905

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT

17881

Service Bulletin/Repair Instructions

RIDE HEIGHT ISSUES ON AUTOMOBILES WITH AIR SUSPENSION. *TT

17693

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT

17732

Service Bulletin/Repair Instructions

CHECK AIR SUSPENSION MESSAGE WITH DIAGNOSTIC TROUBLE CODE (DTC) C1724, C1873, AND/OR C1889. *TT

17738

Service Bulletin/Repair Instructions

CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT

17755

Service Bulletin/Repair Instructions

AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT

0454

Service Bulletin/Repair Instructions

AIR SUSPENSION COMPRESSOR NOISE. *TT

0457

Service Bulletin/Repair Instructions

POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT

0459

Service Bulletin/Repair Instructions

INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES. *TT

0411

Service Bulletin/Repair Instructions

BRAKE DUST - REVISED BRAKE LININGS - VEHICLES BUILT PRIOR TO 12/18/2003. *TT

17598

Service Bulletin/Repair Instructions

REAR AXLE HALFSHAFT SEAL LEAK. *TT

17621

Service Bulletin/Repair Instructions

TIRE PRESSURE MONITORING SYSTEM (TPMS) LOW TIRE OR TIRE VERY LOW MESSAGE AND/OR THE TPMS LIGHT ON. *TT

17632

Service Bulletin/Repair Instructions

AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT

17639

Service Bulletin/Repair Instructions

RIDE HEIGHT ISSUES. *TT

17557

Service Bulletin/Repair Instructions

SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ

17574

Service Bulletin/Repair Instructions

INTERIOR CARPET CURLING NEAR THE EMERGENCY BRAKE. *TT

0397

Service Bulletin/Repair Instructions

CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT *MJ

04149

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620. *TT

17459

Service Bulletin/Repair Instructions

COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT

17488

Service Bulletin/Repair Instructions

AXLE WHINE BETWEEN 58-62 MPH. *TT

17521

Service Bulletin/Repair Instructions

CLICK/POP/CREAK FROM REAR AXLE. *TT

03256

Service Bulletin/Repair Instructions

ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ

17411

Service Bulletin/Repair Instructions

TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP. *MJ

17418

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH DRIVEABILITY SYMPTOMS. *MJ

99263

Service Bulletin/Repair Instructions

CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT

17316

Service Bulletin/Repair Instructions

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT

17320

Service Bulletin/Repair Instructions

BROKEN EXHAUST MANIFOLD STUDS. *TT

17356

Service Bulletin/Repair Instructions

LOSS OF CLIMATE CONTROL COOLING DURING EXTENDED DRIVING. *TT

17247

Service Bulletin/Repair Instructions

ACCUMULATION OF BRAKE DUST ON THE WHEELS UNDER REGULATOR DRIVING CONDITIONS. *TT

17289

Service Bulletin/Repair Instructions

PARKING AID SENSOR READINGS DO NOT DISPLAY ON WDS. *TT

17304

Service Bulletin/Repair Instructions

SEAT CUSHION FOAM DAMAGE/SHREDDING. *TT

03193

Service Bulletin/Repair Instructions

EXCESSIVE MOISTURE IN THE HEADLAMP ASSEMBLY. *TT

03181

Service Bulletin/Repair Instructions

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

17133

Service Bulletin/Repair Instructions

ADVANCETRAC LIGHTING ON WITH DIAGNOSTIC TROUBLE CODE C1277 (STEERING WHEEL ANGLE 1 AND 2 CIRCUIT FAILURE) OR C1278 (STEERING WHEEL ANGLE 1 AND 2 SIGNAL FAULTED) IN THE IVD MODULE. *TT

17135

Service Bulletin/Repair Instructions

MOANING NOISE FROM THE EXHAUST SYSTEM, OR VIBRATION IN THE REAR PASSENGER FLOOR PAN, WHEN DRIVING 45-55 MPH AND 1200-1400 RPM ALL WITHOUT FLEX COUPLING IN THE EXHAUST. *TT

17168

Service Bulletin/Repair Instructions

VEHICLES EQUIPPED WITH ADVANCETRAC STABILITY ASSIST/INTERACTIVE VEHICLE DYNAMICS - IVD) MAY EXHIBIT A DIAGNOSTIC TROUBLE CODE C1998. *TT

03164

Service Bulletin/Repair Instructions

SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. *TT

17084

Service Bulletin/Repair Instructions

NOISE FROM DOOR CLADDING AT HIGHWAY SPEEDS. *TT

03144

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

03148

Service Bulletin/Repair Instructions

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

03132

Service Bulletin/Repair Instructions

THIS ARTICLE ADDRESSES THE PROPER PROCEDURE TO CLEAR DIAGNOSTIC TROUBLE CODES C1990 OR C1991 FROM THE VEHICLE DYNAMICS MODULE/4-WHEEL AIR SUSPENSION MODULE. *TT

03134

Service Bulletin/Repair Instructions

ABNORMAL SURFACE RUST ON THE METAL COMPONENTS OF THE 20% AND/OR 40% SECOND-ROW SEATS. *TT

16946

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE C1790 IN AIR SUSPENSION (4WAS/VDM) MODULE. *TT

16975

Service Bulletin/Repair Instructions

STABILITY CONTROL (ADVANCETRAC/IVD) DIAGNOSTIC TROUBLE CODE C1998. *TT

17001

Service Bulletin/Repair Instructions

ADVANCETRAC MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE C1277 (STEERING WHEEL ANGLE 1 AN 2 CIRCUIT FAILURE) OR C1278 (STEERING WHEEL ANGLE 1 AND 2 SIGNAL FAULTED) IN THE IVD MODULE. *TT

03127

Service Bulletin/Repair Instructions

STEERING WHEEL NIBBLE AT HIGHWAY SPEEDS. VEHICLES PRODUCED BEFORE 6/12/2003 ONLY. *TT

16885

Service Bulletin/Repair Instructions

RAPID RATTLE, BUZZ, FLUTTER, OR GURGLE NOISE FROM THE MUFFLER. THIS CONDITION IS INTERMITTENT AND OCCURS MOST PREDOMINANTLY WHEN VEHICLE IS WARM, OR UNDER A LIGHT LOAD, BETWEEN 1500-2000 RPM. *TT

16900

Service Bulletin/Repair Instructions

CLIMATE CONTROLLED (CC) SEAT MAY EXHIBIT PREMATURE SHUTDOWN OF THE CC SEAT WHEN IT IS IN HEAD MODE ON THE SECOND OR SUBSEQUENT HEAT CYCLES. *TT

16923

Service Bulletin/Repair Instructions

CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS. CONCERNS MAY SEEM TO ORIGINATE FROM FRONT AXLE, OR STEERING GEAR. *TT

16926

Service Bulletin/Repair Instructions

STABILITY ASSIST (ADVANCETRAC/IVD) SYSTEMS MAY NOT BE RECALIBRATED PROPERLY USING WDS. *TT

0391

Service Bulletin/Repair Instructions

PROCEDURE TO SEPARATE INBOARD CV JOINT HALFSHAFTS FROM DIFFERENTIAL. *TT

0398

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

16853

Service Bulletin/Repair Instructions

FRONT CALIPER SEEPAGE IN EXTREME TEMPERATURES. ENGINEERING IS INVESTIGATING VIA THE QUICKER SERVICE FIX (QSF). *TT

16854

Service Bulletin/Repair Instructions

FRONT DOOR GLASS MAKING A POPPING NOISE AS IT ENTERS THE HEADER SEAL AT THE TOP OF THE DOOR OPENING AT HIGHWAY SPEEDS. IN THE CASE OF THE NAVIGATOR DRIVER'S DOOR, THE GLASS MAY BOUNCE OFF THE HEADER AND REVERSE TO A MID-POSITION. *TT

16762

Service Bulletin/Repair Instructions

RIDE HEIGHT ANOMALIES ON VEHICLES EQUIPPED WITH AIR SUSPENSION, I.E. FRONT SUSPENSION LOWERING WHILE REAR RISES, DUE TO LEAKING SOLENOIDS.

16806

Service Bulletin/Repair Instructions

FLUID LEAKS FROM THE REAR HALFSHAFT SEAL. 2002-2003 EXPLORER/MOUNTAINEER/AVIATOR ADDED. *TT

0364

Service Bulletin/Repair Instructions

FRONT AXLE GROAN OR HUM, AND/OR A SLIGHT VIBRATION WHEN OPERATED IN 2 HIGH MODE. *TT *JB

16675

Service Bulletin/Repair Instructions

REVERSE TILT-DOWN MIRRORS NOT RETURNING TO THE PRE-REVERSE POSITION AFTER SHIFTING TO REVERSE AND THEN TO DRIVE. *TT *JB

16683

Service Bulletin/Repair Instructions

FALSE FAILURE OF THE VAPOR MANAGEMENT VALVE (VMV). *TT *JB

16692

Service Bulletin/Repair Instructions

GAUGES SWEEPING, POWER LOCKS CYCLING, HIGH TEMP/LOW OIL PRESSURE LIGHTS ILLUMINATING, ALARM SYSTEM ACTIVATING, RADIO/CD/DVD TURNING ON/OFF AND VARIOUS OTHER FUNCTIONS. *TT *JB

16705

Service Bulletin/Repair Instructions

AIR SUSPENSION DIAGNOSIS. *TT *JB

16726

Service Bulletin/Repair Instructions

FLUID LEAKS FROM THE REAR HALFSHAFT SEAL. *TT *JB

16729

Service Bulletin/Repair Instructions

TRANSMISSION FLUID LEAK BETWEEN THE RADIATOR TRANSMISSION OIL COOLER AND THE TRANSMISSION OIL COOLER FITTING (NOT THE COOLER LINE INTO THE FITTING), WHICH MAY RESULT IN A RESIDUE OF TRANSMISSION FLUID ON THE RADIATOR TANK AROUND THE TRANSMISSION OIL COOLER FITTING. *TT *JB

16606

Service Bulletin/Repair Instructions

POWER STEERING RETURN HOSE LEAK. *TT

16642

Service Bulletin/Repair Instructions

BRAKE SHUDDER/VIBRATION. *TT

02227

Service Bulletin/Repair Instructions

ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ

16400

Service Bulletin/Repair Instructions

REAR AXLE SEAL LEAK - CONTACT REQUEST. *MJ

16403

Service Bulletin/Repair Instructions

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ

16430

Service Bulletin/Repair Instructions

LIMITED-SLIP REAR AXLE CHATTER NOISE - CONTACT REQUEST. *TT

02208

Service Bulletin/Repair Instructions

CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH

16297

Service Bulletin/Repair Instructions

MOONROOF WATER LEAK, INOPERATIVE - CONTACT REQUEST IN METRO DETROIT AREA. *TT

16308

Service Bulletin/Repair Instructions

VARIOUS 2003 VEHICLES EQUIPPED WITH PREMIUM CD-6 RADIOS - CD-6 SHUFFLE FEATURE BETWEEN DISCS NOT AVAILABLE. *TT

16309

Service Bulletin/Repair Instructions

HIGH SIDE PRESSURE FLUCTUATIONS ON VEHICLES EQUIPPED WITH A FIXED SCROLL A/C COMPRESSOR. *TT

16336

Service Bulletin/Repair Instructions

DIAGNOSTICS FOR DIAGNOSTIC TROUBLE CODE C1991 IN THE ABS (ANTILOCK BRAKE SYSTEM) MODULE - OMITTED FROM WORKSHOP MANUAL - PROCEDURE PROVIDED. *TT

16366

Service Bulletin/Repair Instructions

A/C EVAPORATOR CORE ICING. *TT

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

02177

Service Bulletin/Repair Instructions

COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS. *MJ

02179

Service Bulletin/Repair Instructions

BODY-BODY JOINT REINFORCEMENT MATERIAL-REPAIR PROCEDURE. *MJ

16222

Service Bulletin/Repair Instructions

DOOR SQUEAK/RATTLE. *MJ

16236

Service Bulletin/Repair Instructions

STEERING WHEEL DISCOLORATION UNDER INVESTIGATION - CONTACT REQUEST. *MJ

16242

Service Bulletin/Repair Instructions

CALIBRATION OF NAVIGATION RADIO ON PRE-DELIVERY VEHICLES. *MJ

16092

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT POWER STEERING NOISE / VIBRATION FROM THE AREA OF THE POWER STEERING PUMP ACCOMPANIED BY BLUID LEAKAGE FROM THE POWER STEERING RESERVOIR CAP. *TT

16177

Service Bulletin/Repair Instructions

DIAGNOSTICS FOR DIAGNOSTIC TROUBLE CODE C1440 OMITTED FROM WORKSHOP MANUAL. *TT

16023

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A FEATHERING OF THE TREAD EDGES ON NEW TIRES AS RECEIVED FROM THE FACTORY. *TT

16036

Service Bulletin/Repair Instructions

SOME VEHICLES BUILT BEFORE MAY 20, 2002 MAY EXHIBIT A CLICK NOISE WHEN THE BRAKE PEDAL IS DEPRESSED OR RELEASED. *TT

16047

Service Bulletin/Repair Instructions

INTERACTIVE VEHICLE DYNBAMICS (IVD) DIAGNOSTIC TROUBLE CODE C1998. *TT

16070

Service Bulletin/Repair Instructions

SOME 4X4S MAY EXHIBIT A FRONT AXLE GROAN OR HUM, AND / OR A SLIGHT VIBRATION WHEN OPERATED IN 2 HIGH MODE. *TT

16075

Service Bulletin/Repair Instructions

DIAGNOSTIC PROCEDURES FOR DIAGNOSTIC TROUBLE CODE C1991 (MODULE CALIBRATION FAILURE) OMITTED FROM THE WORSHOP MANUAL. *TT

16076

Service Bulletin/Repair Instructions

DIAGNOSTICS PROVIDED FOR DIAGNOSTIC TROUBLE CODES C2777 / C2778 (SENSOR CLUSTER CAN BUS FAILURE / SENSOR CLUSTER POWER SUPPLY FAILURE). *TT

16079

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A NO-START CONDITION WITH NO FUEL PRESSURE PRESENT AND / OR FUEL PUMP CIRCUIT DIAGNOSTIC TROUBLE CODES P0231 OR P0232. *TT

16083

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A CHECK TIRE PRESSURE OR A TIRE LOSING PRESSURE MESSAGE IN THE MESSAGE CENTER. *TT

16085

Service Bulletin/Repair Instructions

SERVICE TIPS ON ON CHECKING FUSES 32, 33 AND 34. *TT

16088

Service Bulletin/Repair Instructions

SOME 4X2 VEHICLES MAY EXHIBIT A REAR AXLE WHINE AT 50 AND 62 MPH IN COAST OR DRIVE. *TT

15951

Service Bulletin/Repair Instructions

THIS SERVICE REMINDER IS IN REFERENCE TO LIFT (JACKING) POINTS. *TT

15938

Service Bulletin/Repair Instructions

INFORMATION USED WHEN REPLACING THE DRIVERS SEAT MODULE. *TT

15940

Service Bulletin/Repair Instructions

SUBJECT REGARDING ROOF RACK WIND NOISE. *TT

15809

Service Bulletin/Repair Instructions

INFORMATION ON USING NSG DIAGNOSTIC CARD VERSION 20.1 AND SERVICE CARD VERSION 10.2 WHEN SERVICING. *TT

061510

Service Bulletin/Repair Instructions

AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB

062013

Service Bulletin/Repair Instructions

PARKING AID SYSTEM INOPERATIVE - DTC C1983. *KB

062513

Service Bulletin/Repair Instructions

PARKING AID SYSTEM IS INOPERATIVE - DTC C1983. *KB

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2003 Ford Expedition Service Bulletins: 151 bulletins | CarFathom