Vehicle report

2005 FORD EXPLORER

Service bulletins

53 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

TSB 19-2026

Service Bulletin/Repair Instructions

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

SSM 46085

Service Bulletin/Repair Instructions

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.

TSB-12-8-1

Service Bulletin/Repair Instructions

FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. MODELS 2003-05 THUNDERBIRD, 05-06 MUSTANG, 06-08 FUSION, 04-05 EXPLORER, 05-06 EXPEDITION, 05-07 F-150; 2003-06 LS, 06 ZEPHYR, 05-06 NAVIGATOR; 06-08 MILAN. *PE

TSB-12-7-4

Service Bulletin/Repair Instructions

FORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE IDLE RPM FLUCTUATION AND EXHIBIT DIAGNOSTIC TROUBLE CODES (DTCS) P0505, P0506, P2111 AND P2112. *PE

TSB-08-19-3

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

05213

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING. *TT

05252

Service Bulletin/Repair Instructions

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT

06216

Service Bulletin/Repair Instructions

LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT

0637

Service Bulletin/Repair Instructions

LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT

0645

Service Bulletin/Repair Instructions

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT

041601

Service Bulletin/Repair Instructions

WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT

042115

Service Bulletin/Repair Instructions

FUEL GAUGE SLOW TO UPDATE AFTER REFUELING. *EH

051017

Service Bulletin/Repair Instructions

SERVICE ENGINE SOON LAMP ON WITH PCM DTC P0463, INSTRUMENT CLUSTER DTC B1201 AND OR FUEL GAUGE DROPS TO EMPTY-VEHICLES BUILT 8/2/2004 THROUGH 4/7/2005. *SC

051710

Service Bulletin/Repair Instructions

NOISE FROM REAR WHEEL HUB BEARINGS. *TT

18815

Service Bulletin/Repair Instructions

A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT

04105

Service Bulletin/Repair Instructions

AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT

04219

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) AND ELECTRONIC THROTTLE CONTROL (ETC) LAMPS ON WITH BOTH DIAGNOSTIC TROUBLE CODE (DTC) P2106 AND P2135. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

051016

Service Bulletin/Repair Instructions

NO START/HARD START ON COLD SOAK - 4.0L ENGINE. *TT

0537

Service Bulletin/Repair Instructions

DRIVELINE 1ST ORDER VIBRATION/BOOM/DRONE. *TT

04B22

Service Bulletin/Repair Instructions

IMPROPERLY FORMULATED TRANSMISSION FLUID THAT, OVER TIME, MAY CAUSE DELAYED/HARSH REVERSE ENGAGEMENTS. CUSTOMER SATISFACTION PROGRAM 04B22. 5R55S/E & 5R44E TRANSMISSION FLUID ADDITIVE. *TT SUPPLEMENT #1. *TT SUPPLEMENT #2. *TT SUPPLEMENT #3. *TT

18478

Service Bulletin/Repair Instructions

AXLE SEAL LEAKS. *EH

0561

Service Bulletin/Repair Instructions

WRENCH LAMP ON AND NO DIAGNOSTIC TROUBLE CODE (DTC) STORED. *TT

05612

Service Bulletin/Repair Instructions

DELAYED OR HARSH REVERSE ENGAGEMENTS - 5R55S TRANSMISSION - VEHICLES BUILT PRIOR TO 09/23/2004. *TT

05618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *TT

18573

Service Bulletin/Repair Instructions

NO START/HARD START ON COLD SOAK. *TT

05416

Service Bulletin/Repair Instructions

FRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING. *TT

18466

Service Bulletin/Repair Instructions

AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH

0531

Service Bulletin/Repair Instructions

MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM). *TT

0538

Service Bulletin/Repair Instructions

INCREASED TURNING EFFORT DURING LOW SPEED SHARP TURNS FALSE 4X4 ENGAGEMENT. *EH

0539

Service Bulletin/Repair Instructions

MIL ON AND/ OR RUNS ROUGH/MISFIRE DTCS P0300-P0308 P0316 AND OR P0171/P0174 4.6L ENGINE. *EH

0527

Service Bulletin/Repair Instructions

5R55S TRANSMISSION FLUID LEAKS FROM CONVERTER HOUSING AREA. DIAGNOSTIC TROUBLE CODE P1783 ON VEHICLES BUILT PRIOR TO 12/12/2004. *TT

18423

Service Bulletin/Repair Instructions

AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH

0485

Service Bulletin/Repair Instructions

LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED. SERVICE PROCEDURE. *TT

050618

Service Bulletin/Repair Instructions

REAR AXLE NOISE REPAIR. *SC

05136

Service Bulletin/Repair Instructions

BACKGLASS DIFFICULT TO CLOSE AND AN INTERMITTENT DOOR AJAR LAMP. *TT

05262

Service Bulletin/Repair Instructions

MIL ON WITH DTC P0191 WITH OR WITHOUT VARIOUS DRIVABILITY SYMPTOMS AND/OR ADDITIONAL DTCS. *TT

052624

Service Bulletin/Repair Instructions

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT

18381

Service Bulletin/Repair Instructions

OPEN FUSE F2.20 (5 AMP) AND/OR F2.1 (30 AMP) WHICH MAY RESULT IN LOSS OF FUNCTION OF SEVERAL SYSTEMS INCLUDING POWER SEATS, ADJUSTABLE PEDALS AND POWER DOOR LOCKS. *TT

04225

Service Bulletin/Repair Instructions

THROTTLE PEDAL RESPONSE ON TIP IN VEHICLES BUILT BEFORE 10/4/2004 EQUIPPED WITH A 4.0L ENGINE. *EH

042616

Service Bulletin/Repair Instructions

WELD BONDING PROCEDURE. *TT

04268

Service Bulletin/Repair Instructions

INCREASED EFFORT DURING LOW SPEED SHARP TURNS ON 4X4 VEHICLES. *TT

04251

Service Bulletin/Repair Instructions

ALUMINUM CORROSION - SERVICE TIP. *TT

04189

Service Bulletin/Repair Instructions

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

04197

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTC'S) P0172 AND/OR P0175. *TT

042212

Service Bulletin/Repair Instructions

GEAR SELECTOR LEVER - INCREASED EFFORT TO SHIFT FROM DRIVE TO PARK. *TT

042112

Service Bulletin/Repair Instructions

ROUGH IDLE IN DRIVE. *EH

18171

Service Bulletin/Repair Instructions

NO CRANK/NO START CONDITION WHEN VEHICLE TEMPERATURE IS BELOW FREEZING (32F/0C). *TT

031404

Service Bulletin/Repair Instructions

ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

06167

Service Bulletin/Repair Instructions

MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION. *KB

061710

Service Bulletin/Repair Instructions

MIL ON WITH P0463 OR ERRATIC FUEL GAUGE OPERATION. *KB

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2005 Ford Explorer Service Bulletins: 53 bulletins | CarFathom