Vehicle report

2006 FORD EXPLORER

Service bulletins

39 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 51909

Service Bulletin/Repair Instructions

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

TSB 19-2026

Service Bulletin/Repair Instructions

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

DOR-S3J9G-11

Service Bulletin/Repair Instructions

This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.

SSM 47331

Service Bulletin/Repair Instructions

Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. If diagnosis leads to only camshaft/camshaft roller follower(s) requiring replacement, replace all of the camshaft roller followers on both banks/cylinder heads with part number 3L3Z-6564-A, not just the faulty roller follower(s). When replacing the camshaft roller followers, refer to Workshop Manual (WSM), Section 303-01.

SSM 46085

Service Bulletin/Repair Instructions

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.

ASI-44429

Service Bulletin/Repair Instructions

FORD/MERCURY: TO PREVENT HARNESS DAMAGE, ON SOME VEHICLES, RESULTING IN CONTACT WITH TIRE OR SUSPENSION COMPONENTS, PROPER ROUTING OF WIRING HARNESS FOR WHEEL SPEED SENSOR IS KEY. 2006-2010 EXPLORER, MOUNTAINEER, EXPLORER SPORT TRAC. *PE

TSB-12-7-4

Service Bulletin/Repair Instructions

FORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE IDLE RPM FLUCTUATION AND EXHIBIT DIAGNOSTIC TROUBLE CODES (DTCS) P0505, P0506, P2111 AND P2112. *PE

TSB-08-18-2

Service Bulletin/Repair Instructions

FORD/MERCURY/LINCOLN: VEHICLES MAY EXHIBIT ONE OR MORE OF THE FOLLOWING SYMPTOMS: DRIVE AWAY HESITATION, LOSS OF RPM ON DECELERATION, DIFFICULTY STARTING, AND/OR IDLE RPM LESS THAN DESIRED. THE F53 MOTORHOME CHASSIS IS INCLUDED. *PE

TSB-08-19-3

Service Bulletin/Repair Instructions

FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE

TSB-08-9-5

Service Bulletin/Repair Instructions

FORD/MERCURY: 4.0L/4.6L HARD START/ROUGH RUNNING; AFTER LONG HOT SOAK/DIP IN RPM WHEN COMING TO A STOP; BUILT ON OR BEFORE 4/2/08. MAY EXHIBIT A DIP IN RPM BELOW NORMAL IDLE LEVEL OF 600 RPM ON DECELERATION. *PE

08-2-8

Service Bulletin/Repair Instructions

IMPROVED BRAKE PEDAL FEEL AND FIRMNESS. *NJ

07253

Service Bulletin/Repair Instructions

FUEL FILL--SLOW OR EARLY SHUT OFF--BUILT BEFORE 11/28/2007. *NJ

07212

Service Bulletin/Repair Instructions

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

SI-20005

Service Bulletin/Repair Instructions

FORD/MERCURY: SOME VEHICLES EQUIPPED WITH 6R60 TRANSMISSIONS MAY EXHIBIT VARIOUS TRANSMISSION PERFORMANCE ISSUES. WHEN COMPARED TO OTHER TRANSMISSIONS, SOME OF THE SHIFT CHARACTERISTICS ARE DIFFERENT THAN PREVIOUS MODELS DUE TO THE 100% SYNCHRONOUS DESIGN OF THE 6R60. *PE

0720

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) MAY NOT ILLUMINATE AND DIAGNOSITC TROUBLE CODES (DTC'S) MAY NOT BE SET WHEN A CERTAIN SENSOR OR NETWORK FAILURES OCCUR. *KB

0638

Service Bulletin/Repair Instructions

THE LOWER RADIATOR HOSE CLAMPS MAY DEVELOP CRACKS OR BREAK DUE TO A CONCERN WITH THE CLAMP COATING. CUSTOMER SATISFACTION PROGRAM 06B38 - LOWER RADIATOR HOSE CLAMP REPLACEMENT. *TT SUPPLEMENT I. *TT

05213

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING. *TT

052317

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V. *TT

05235

Service Bulletin/Repair Instructions

NO START WITH INSTRUMENT CLUSTER INOPERATIVE. *TT

05236

Service Bulletin/Repair Instructions

HARSH OR DELAYED 1-2, 2-1 AND/OR 3-2 SHIFT. *TT

052515

Service Bulletin/Repair Instructions

MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P202 - 4.6L 3V. *TT

05252

Service Bulletin/Repair Instructions

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT

0612

Service Bulletin/Repair Instructions

LIMITED OR RESTRICTED INWARD MOVEMENT OF EXTERIOR REAR VIEW MIRROR GLASS. *TT

06215

Service Bulletin/Repair Instructions

BRAKE DRAG CONDITION. *TT

0637

Service Bulletin/Repair Instructions

LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT

0645

Service Bulletin/Repair Instructions

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT

0669

Service Bulletin/Repair Instructions

ANTI-LOCK BRAKE SYSTEM / TRACTION CONTROL / ROLL STABILITY CONTROL INDICATOR (ABS / TC / RSC) WARNING LAMP ON WITH DTC C1440. *TT

05225

Service Bulletin/Repair Instructions

IGNITION DIAGNOSTICS. TO INCLUDE LINCOLN ZEPHYR 2006. *TT

042115

Service Bulletin/Repair Instructions

FUEL GAUGE SLOW TO UPDATE AFTER REFUELING. *EH

05253

Service Bulletin/Repair Instructions

COOLANT LEAK -- HEATER HOSE CONNECTIONS. *TT

052624

Service Bulletin/Repair Instructions

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT

06167

Service Bulletin/Repair Instructions

MIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION. *KB

061710

Service Bulletin/Repair Instructions

MIL ON WITH P0463 OR ERRATIC FUEL GAUGE OPERATION. *KB

061713

Service Bulletin/Repair Instructions

CALIBRATION UPDATE 4.0L - VARIOUS SYMPTOMS - SURGE, HESITATION, TORQUE CONVERTER CYCLING, NO UP SHIFT AFTER FORCED DOWNSHIFT, AND POOR A/C PERFORMANCE. *KB

061912

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349. ARE FOUND. *KB

062414

Service Bulletin/Repair Instructions

LOWER STEERING COLUMN SHAFT POP/CLUNK NOISE. *KB

0773

Service Bulletin/Repair Instructions

FRONT SEAT MANUAL LUMBAR INOPERATIVE. *KB

0782

Service Bulletin/Repair Instructions

THUMPING/LOUD FLUTTER - BEHIND DASH IN DEFROST MODE - LACK OF AIRFLOW TO FLOOR - MANUAL A/C. *KB

19070

Service Bulletin/Repair Instructions

ABS LIGHT WITH DTC C1440. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2006 Ford Explorer Service Bulletins: 39 bulletins | CarFathom