Vehicle report

2003 FORD F-450 SD

Service bulletins

110 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 51909

Service Bulletin/Repair Instructions

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

RFI20210210_624-

Service Bulletin/Repair Instructions

This SKU is a Transmission Line. The customer communication requested return of unsold inventory to inspect the connector. The transmission line connector may have an incorrect thread size, which will prevent it from being installed.

DOR-C2C6H-02

Service Bulletin/Repair Instructions

This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

DOR-U2J7Y-02

Service Bulletin/Repair Instructions

This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

SSM 48157

Service Bulletin/Repair Instructions

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.

ASI-44534

Service Bulletin/Repair Instructions

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

Service Bulletin/Repair Instructions

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

ASI-44408

Service Bulletin/Repair Instructions

FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE

08-2-11

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

07312

Service Bulletin/Repair Instructions

WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE. *KB UPDATED 2/29/08. *NJ

20052

Service Bulletin/Repair Instructions

1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ

07219

Service Bulletin/Repair Instructions

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

19728

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

19614

Service Bulletin/Repair Instructions

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB

19621

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

19356

Service Bulletin/Repair Instructions

DRIVEABILITY ISSUES AND/OR DTC P132B, P006A IMMEDIATELY AFTER REPROGRAMMING. *KB

19375

Service Bulletin/Repair Instructions

WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB

19247

Service Bulletin/Repair Instructions

OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB

0617

Service Bulletin/Repair Instructions

VOLUNTARY EMISSION RECALL 06E17 SUPPLEMENT #1: CONTROL MODULE RECALIBRATION. CORROSION MAY EXIST AT THE ELECTRODE SURFACE ON THE EXHAUST PRESSURE (EP) SENSOR; FUEL DELIVERY TIMING DURING COLD WEATHER MAY NOT BE OPTIMAL; AND/OR EXHAUST GAS RECIRCULATION (EGR) SYSTEM OPERATION AT IDLE MAY NOT BE OPTIMAL. *TT

04194

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP. *TT

051511

Service Bulletin/Repair Instructions

DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS OR NO POWER DUE TO OPEN FUSE. *TT

052623

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT

052625

Service Bulletin/Repair Instructions

MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT

06310

Service Bulletin/Repair Instructions

WATER-IN-FUEL (WIF) LAMP ON. *TT

04227

Service Bulletin/Repair Instructions

DRIVE AWAY SHUDDER OR VIBRATION. *EH

051713

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

05174

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT

05188

Service Bulletin/Repair Instructions

SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT

18822

Service Bulletin/Repair Instructions

TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

18735

Service Bulletin/Repair Instructions

HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

18694

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT

18397

Service Bulletin/Repair Instructions

LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT

18406

Service Bulletin/Repair Instructions

SERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT. *TT

05139

Service Bulletin/Repair Instructions

DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC

05249

Service Bulletin/Repair Instructions

COOLANT DEGAS BOTTLE OVERFLOW. *TT

18362

Service Bulletin/Repair Instructions

LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT

18376

Service Bulletin/Repair Instructions

A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT

0471

Service Bulletin/Repair Instructions

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

042516

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT

042107

Service Bulletin/Repair Instructions

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

042411

Service Bulletin/Repair Instructions

MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123. *TT

18223

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT

04174

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

17406

Service Bulletin/Repair Instructions

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT

17956

Service Bulletin/Repair Instructions

DTC U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT

18069

Service Bulletin/Repair Instructions

LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT

17917

Service Bulletin/Repair Instructions

LOW/OSCILLATING LINE PRESSURE OR LOW/NO PTO TORQUE DUE TO INCOMPLETE PTO WIRING INSTALLATION. *TT

17944

Service Bulletin/Repair Instructions

KOEO INJECTOR SELF TEST ISSUES WHEN PERFORMING RETESTS OR MULTIPLE SELF TESTS USING ANY DIAGNOSTIC SCAN TOOL. *TT

04115

Service Bulletin/Repair Instructions

NO START OR CONSTANT ENGINE MISFIRE - FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS - 6.0L DIESEL. *TT

17869

Service Bulletin/Repair Instructions

AIR INDUCTION SYSTEM APPEARS TO BE WARPED AND/OR NOT SEALING. *TT

17885

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT

17784

Service Bulletin/Repair Instructions

DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT

17822

Service Bulletin/Repair Instructions

MANUAL TRANSMISSION FLUID LEAK. *TT

17829

Service Bulletin/Repair Instructions

TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT

17683

Service Bulletin/Repair Instructions

ENGINE OIL LEAKS AT LOWER CRANKCASE. *TT

17701

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2263. *TT

17704

Service Bulletin/Repair Instructions

DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES P2614 AND P2617. *TT

17716

Service Bulletin/Repair Instructions

BELT NOISE. *TT

17727

Service Bulletin/Repair Instructions

CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT

032150

Service Bulletin/Repair Instructions

HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT

17603

Service Bulletin/Repair Instructions

AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT

17613

Service Bulletin/Repair Instructions

DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES (DTC'S) P2614 (CAMSHAFT POSITION OUTPUT CIRCUIT OPEN) AND P2617 (CRANKSHAFT POSITION OUTPUT CIRCUIT OPEN). *TT

17618

Service Bulletin/Repair Instructions

TRANSMISSION GEAR RATIO ERROR - DIAGNOSTIC TROUBLE CODE (DTC) P0730 ON VEHICLES WITH TORQSHIFT TRANSMISSION. *TT

17643

Service Bulletin/Repair Instructions

HARSH/SLIPPING ENGAGEMENTS, UPSHIFTS AND/OR DOWNSHIFTS ON VEHICLES WITH TORQSHIFT - ADAPTIVE SHIFT STRATEGY. *TT

17667

Service Bulletin/Repair Instructions

OIL LEAK FROM FRONT OR REAR OF ENGINE. *TT

17669

Service Bulletin/Repair Instructions

CLIMATE CONTROL DEFAULTS TO DEFROST. *TT

17534

Service Bulletin/Repair Instructions

WATER IN FUEL LIGHT ON, WHICH DOES NOT TURN OFF AFTER WATER HAS BEEN DRAINED FROM THE HORIZONTAL FUEL CONDITIONING MODULE (HFCM). *MJ

17535

Service Bulletin/Repair Instructions

LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P0103 - AIR INDUCTION SYSTEM WATER/SNOW DEFLECTOR KIT. *MJ

17537

Service Bulletin/Repair Instructions

HARSH ENGAGEMENT OR SHIFT ISSUES WITH PULSATING COOLER LINES AND ERRATIC LINE PRESSURE. *MJ

17553

Service Bulletin/Repair Instructions

LOW CHARGING SYSTEM VOLTAGE WHILE SNOW PLOWING. *MJ

17554

Service Bulletin/Repair Instructions

OIL/DUST FILM AT CAC CONNECTIONS. *MJ

17566

Service Bulletin/Repair Instructions

TURBO MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT

17567

Service Bulletin/Repair Instructions

PCM (POWERTRAIN CONTROL MODULE)/FICM/TCM REPROGRAMMING ERRORS. *TT

17568

Service Bulletin/Repair Instructions

NORMAL EGR (EXHAUST GAS RECIRCULATION) OPERATION - SERVICE TIP. *TT

17569

Service Bulletin/Repair Instructions

NO CRANK/NO START WITH LOW TR-P VOLTAGE. *TT

17571

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT

17580

Service Bulletin/Repair Instructions

VARIOUS ELECTRICAL CONCERNS. INOPERATIVE TURN SIGNALS (IN THE MIRROR ONLY), PARKING LIGHTS, RUNNING LIGHTS, CAB LIGHTS, FOG LIGHTS, OR DASH LIGHTS, WITH FUSE 2.17 OPEN. *TT

04185

Service Bulletin/Repair Instructions

FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT

17486

Service Bulletin/Repair Instructions

REAR AXLE PINION SEAL LEAK. *TT

17508

Service Bulletin/Repair Instructions

FALSE DIAGNOSTIC TROUBLE CODES (DTC'S SET DURING USE OF ACTIVE COMMANDS WITH WDS. *TT

17522

Service Bulletin/Repair Instructions

CRANK NO START, RUNS ROUGH, ENGINE MISSES, BUCKS/JERKS OR LACKS POWER CONDITION - WIRING HARNESS CHAFING. *TT

17530

Service Bulletin/Repair Instructions

MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT

03E03

Service Bulletin/Repair Instructions

EMISSIONS RECALL 03E03 - POWERTRAIN CONTROL MODULE AND FUEL INJECTOR CONTROL MODULE RE-CALIBRATION. *TT

17437

Service Bulletin/Repair Instructions

WHITE/GRAY SMOKE AND VARIOUS DRIVEABILITY CONCERNS AFTER COLD START - TORQSHIFT HARSH DOWNSHIFT AND BUCK/JERK. *TT

17316

Service Bulletin/Repair Instructions

FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT

17320

Service Bulletin/Repair Instructions

BROKEN EXHAUST MANIFOLD STUDS. *TT

17351

Service Bulletin/Repair Instructions

HARSH DISENGAGEMENT WHEN SHIFTING FROM REVERSE TO PARK. *TT

03911

Service Bulletin/Repair Instructions

ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE. *TT

0310

Service Bulletin/Repair Instructions

RAMP-RATE FROM BASE ENGINE IDLE (625 RPM) TO 1200 RPM TARGET IS HIGHER THAN PRIOR 7.3L DIESEL ENGINE. THIS MAY BE TOO RAPID FOR SMOOTH ENGAGEMENT OF TRANSMISSION-MOUNTED PTO SERVING HIGH-INERTIA PTO SYSTEM START-UPS, TYPICAL OF DIRECT-DRIVE AIR COMPRESSOR INSTALLATIONS. *TT

03B05

Service Bulletin/Repair Instructions

INJECTION CONTROL PRESSURE (ICP) SENSOR REPLACEMENT - CUSTOMER SATISFACTION PROGRAM 03B05. *TT

03B06

Service Bulletin/Repair Instructions

COLD OPERATION CALIBRATION PRODUCT ENHANCEMENT FOR REDUCED COLD WEATHER ENGINE PERFORMANCE AND ROUGH IDLE DUE TO POWERTRAIN CALIBRATION CONCERNS. CUSTOMER SATISFACTION PROGRAM. *TT

02227

Service Bulletin/Repair Instructions

ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ

16343

Service Bulletin/Repair Instructions

HARD START, HESITATION WITH MALFUNCTION INDICATOR LAMP (MIL) LIGHT ON DIAGNOSTIC TROUBLE CODE (DTC) P0340/P0344 - CONTACT REQUEST. *TT

16403

Service Bulletin/Repair Instructions

ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ

16411

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE POWER MODULE (DEPM) FUEL INJECTOR CONTROL MODULE MONITOR TRAILER TOW WIRING IS NOT REIMBURSABLE. *MJ

16185

Service Bulletin/Repair Instructions

EQUIPPED WITH 100I DUAL MEDIA RADIO - SPEED ADJUST VOLUME FUNCTION NOT SUPPORTED. *MJ OWNER GUIDE UPDATE. *TT

02177

Service Bulletin/Repair Instructions

COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS. *MJ

16136

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION. *TT

06171

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263. *KB

06177

Service Bulletin/Repair Instructions

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB

06213

Service Bulletin/Repair Instructions

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT

062401

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

06246

Service Bulletin/Repair Instructions

DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB

071110

Service Bulletin/Repair Instructions

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

0714

Service Bulletin/Repair Instructions

LACK OF COOLING FAN OPERATION. *KB

07515

Service Bulletin/Repair Instructions

6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

0754

Service Bulletin/Repair Instructions

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START. *KB

19090

Service Bulletin/Repair Instructions

EXHAUST PRESSURE SENSOR INPUT NO LONGER USED IF PCM IS REPROGRAMMED - SERVICE TIP. *TT

19099

Service Bulletin/Repair Instructions

P0404 SERVICE TIP. *TT

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.