Vehicle report

2004 FORD F-650 SD

Service bulletins

61 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

ASI-44534

Service Bulletin/Repair Instructions

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

Service Bulletin/Repair Instructions

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

ASI-44408

Service Bulletin/Repair Instructions

FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE

08-2-11

Service Bulletin/Repair Instructions

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

20064

Service Bulletin/Repair Instructions

2004-2006 F-650/F-750 AND 2006 LCF - FUEL TANKS. *NJ

07199

Service Bulletin/Repair Instructions

SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ

07219

Service Bulletin/Repair Instructions

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

0792

Service Bulletin/Repair Instructions

DUAL FUEL TANK. ONE EMPTY FUEL DOES NOT TRANSFER. *KB UPDATED 2/6/08. *NJ

19725

Service Bulletin/Repair Instructions

FUEL TANKS PUT INTO SOME VEHICLES WERE MADE OUT OF STEEL. WHICH ARE GOING TO BE REPLACED BY ALUMINUM TANKS. *KB

19728

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

19614

Service Bulletin/Repair Instructions

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB

19621

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

19532

Service Bulletin/Repair Instructions

TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION. *KB

05B30

Service Bulletin/Repair Instructions

CUSTOMER SATISFACTION PROGRAM 05B30 -ACCESSORY DRIVE GEAR REPLACEMENT. *SC SUPPLEMENT #1. *TT

05204

Service Bulletin/Repair Instructions

VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS - F-650/750 WITH 6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *TT

19015

Service Bulletin/Repair Instructions

FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT

04235

Service Bulletin/Repair Instructions

NO START NO ECM/TCM COMMUNICATIONS AND OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *EH

05174

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT

18735

Service Bulletin/Repair Instructions

HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT

042421

Service Bulletin/Repair Instructions

SAFETY BELT RETRACTION SPEED. *TT

05511

Service Bulletin/Repair Instructions

RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *TT

18409

Service Bulletin/Repair Instructions

CHECK REPLACEMENT FUEL LEVEL SENSOR PRIOR TO INSTALLATION. *TT

04233

Service Bulletin/Repair Instructions

MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM . *EH SERVICE TIPS. *TT

05125

Service Bulletin/Repair Instructions

HARD START/LONG CRANK, LACK/LOSS OF POWER, RUNS ROUGH, BUCK/JERK, MISSES-COLD WEATHER REGIONS. *SC

042412

Service Bulletin/Repair Instructions

COMMUNICATION/DIAGNOSTIC ISSUES WITH ANTI-LOCK BRAKING SYSTEM (ABS) MODULES. *TT

04239

Service Bulletin/Repair Instructions

WATER LEAK - ROOF FLANGE AREA - WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA. *TT

04226

Service Bulletin/Repair Instructions

F-650 750 WITH CATERPILLAR 3126 ENGINE AND ALLISON ELECTRONIC TRANSMISSION ERRATIC SHIFT POINTS. *EH

042121

Service Bulletin/Repair Instructions

NO START, NO ECM/TCM COMMUNICATIONS, AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *TT

04222

Service Bulletin/Repair Instructions

BRAKE PAD SELECTION SERVICE TIP. *EH

04209

Service Bulletin/Repair Instructions

LOW POWER - COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED - OIL LEAK AT COLD SIDE CAC CONNECTIONS - 6.0L ENGINE - VEHICLES BUILT 12/15/2003 THROUGH 4/1/2004. *TT

18209

Service Bulletin/Repair Instructions

HARSH/SLIPPING SHIFTS AND/OR HARSH/DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. *TT

18217

Service Bulletin/Repair Instructions

MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

18223

Service Bulletin/Repair Instructions

VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT

17406

Service Bulletin/Repair Instructions

LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT

041611

Service Bulletin/Repair Instructions

LACK OF POWER AND EXCESSIVE SMOKE FROM TAIL PIPE - COLD START. *AR

04167

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) 367 AFTER ELECTRONIC CONTROL MODULE (ECM) REPLACEMENT. TO INCLUDE 2005 F-650/750. *AR

04168

Service Bulletin/Repair Instructions

VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR

0451

Service Bulletin/Repair Instructions

VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS ON 2004 MEDIUM DUTY TRUCKS EQUIPPED WITH 6.0L POWER STROKE DIESEL ENGINE - SERVICE TIPS. *TT THIS ARTICLE SUPERSEDED TSB 04-5-1 TO UPDATE THE VEHICLE MODEL YEARS. FORD F-650/750 2005 INCLUDED. *AR

04B18

Service Bulletin/Repair Instructions

TURBOCHARGER DOWNPIPE REPLACEMENT SUPPORT BRACKET INSTALLATION. THE TURBOCHARGER DOWNPIPE MAY FRACTURE AT VERY EARLY MILEAGE, RESULTING IN EXCESSIVE EXHAUST NOISE. *TT

18102

Service Bulletin/Repair Instructions

TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION - SERVICE TIP. *TT

02219

Service Bulletin/Repair Instructions

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT

04184

Service Bulletin/Repair Instructions

TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM - 6.0L BUILT AFTER 9/29/2003. *TT

03V08

Service Bulletin/Repair Instructions

SOFTWARE ENGINE SOFTWARE INSTALLATION ON CERTAIN VEHICLES WITH C7 CATERPILLAR ENGINES. VENDOR FIELD SERVICE ACTION NOTICE. *TT

03B10

Service Bulletin/Repair Instructions

REAR AXLE OIL REPLACEMENT. CUSTOMER SATISFACTION PROGRAM 03B10. VEHICLE BUILT WITH REAR AXLE (DIFFERENTIAL) OIL MAY HAVE BEEN CONTAMINATED BY AUTOMATIC TRANSMISSION FLUID (ATF). *TT

03175

Service Bulletin/Repair Instructions

REAR AIR SUSPENSION VENTS/DEFLATES WITH KEY IN OFF POSITION. *TT

17212

Service Bulletin/Repair Instructions

DUAL FUEL TANKS MAY EXHIBIT THE RIGHT TANK EMPTY AND LEFT TANK FULL. *TT

17213

Service Bulletin/Repair Instructions

LACK OF POWER WITH THE MALFUNCTION INDICATOR LAMP (MIL) ON, ON VEHICLES EQUIPPED WITH A 5.9L CUMMINS AND ALLISON AT2000/2400. *TT

031510

Service Bulletin/Repair Instructions

VEHICLES WITH THE A 6.0L DIESEL ENGINE MAY EXHIBIT DILUTED ENGINE OIL, ROUGH RUNNING AND/OR LOW POWER FROM ENGINE. *TT

03V07

Service Bulletin/Repair Instructions

ONE OR BOTH CONVERTER MUFFLER HANGER CLAMPS MAY CRACK OR BREAK ALONG A WELD BEAD WHICH HOLDS THE CONVERTER MUFFLER ASSEMBLY TO THE CLAMPS ON VEHICLES BUILT WITH CATERPILLAR 3126E 7.2L ENGINES. *YY

03131

Service Bulletin/Repair Instructions

DILUTED ENGINE OIL, ROUGH RUNNING AND/OR LOW POWER FROM ENGINE. *TT

16769

Service Bulletin/Repair Instructions

AIR SUSPENSION DEFLATES WHEN TURNING OFF THE IGNITION KEY. 2004 MODELS. *TT

06163

Service Bulletin/Repair Instructions

NO START, NO ECM/TCM COMMUNICATIONS AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *KB

06169

Service Bulletin/Repair Instructions

RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *KB

06177

Service Bulletin/Repair Instructions

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB

06237

Service Bulletin/Repair Instructions

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB

062401

Service Bulletin/Repair Instructions

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

06246

Service Bulletin/Repair Instructions

DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB

06257

Service Bulletin/Repair Instructions

WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB

071110

Service Bulletin/Repair Instructions

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

0715

Service Bulletin/Repair Instructions

VEHICLE DIAGNOSTICS AND PROGRAMMING USING IDS-6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *KB

0719

Service Bulletin/Repair Instructions

CHECK ENGINE AND/OR STOP ENGINE LIGHT ON - CUMMINS ENGINE ONLY. *KB

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Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2004 Ford F-650 Sd Service Bulletins: 61 bulletins | CarFathom