Vehicle report

2008 FORD F-650 SD

Service bulletins

68 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

SSM 54601

Service Bulletin/Repair Instructions

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the accessory wireless keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool or from the label printed on the body control module (BCM). The Factory Keyless Entry Code application within the diagnostic scan tool will not provide an applicable master code for the accessory wireless keypad. If the wallet card for an accessory keypad is not available, the "Wireless RF Keypad Diagnosis Guide" can be referenced and provides direction on how to retrieve the master code. This guide is located under the Workshop Manual tab > Accessories > Installation > Wireless RF Keypad Diagnosis Guide > PPT C > Step C2.<br /><br /> Note: The only available keypad for some vehicles from the assembly plant is the accessory wireless keyless entry keypad. The integrated wired keypad cannot be installed on vehicles not equipped from the factory with a wired keyless entry k

SSM 52476

Service Bulletin/Repair Instructions

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet card for an accessory keypad is lost, follow these steps to recover the code. Dealer Key Code access is granted through the Dealer Program Enrollment System (DPES); dealership management can authorize users. The authorized user must go to FMCDealer.com > Parts and Service > Parts Product Line Information > Keys/Entry Devices > Aftermarket Keyless Entry Keypad Code Access. Follow the instructions on the screen to obtain the master code for the accessory keypad.

SSM 46345

Service Bulletin/Repair Instructions

SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW AVAILABLE FOR CUSTOMER PURCHASE. THE KIT IS DESIGNED FOR SEVERE DUTY AND IS NON WARRANTABLE. THE KNUCKLE SEAL SHIELD KIT GC3Z-54024A38-A INCLUDES AN INSTRUCTION SHEET.

16-0061

Service Bulletin/Repair Instructions

Some 2006-2015 F-Super Duty 650/750 vehicles equipped with exterior tubular stainless steel west coast style mirrors may have a loose mounting bracket due to poor rivet retention.

TSB160061

Service Bulletin/Repair Instructions

Exterior mirror - tubular stainless steel west coast style mirror - loose mounting bracket

TSB150164

Service Bulletin/Repair Instructions

Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket

ASI-45219

Service Bulletin/Repair Instructions

FORD: DIESEL ENGINE RUNS ROUGH, ENGINE KNOCKING, HARD START, CRANK BUT NO START DUE TO HEIGHT OF IMPROPER PEDESTAL THAT CAUSES EXHAUST OR INTAKE VALVES BE HUNG OPEN. MODEL 2008-10 F SUPER DUTY. *PE

ASI-49219

Service Bulletin/Repair Instructions

FORD: AFTER ROCKER PEDESTAL REPLACEMENT, SOME DIESEL TRUCKS ARE EXPERIENCING KNOCKING ENGINE, ROUGH RUNS, HARD START, CRANK NO START BECAUSE OF IMPROPER PEDESTAL HEIGHT CAUSING TO HANG OPEN THE INTAKE OR EXHAUST VALVES. MODEL 2008-10 F SUPER DUTY. *PE

ASI-44716

Service Bulletin/Repair Instructions

FORD: DUE TO RESTRICTIONS FROM COOLING SYSTEM CONTAMINATION, DIESEL ENGINE OIL COOLERS PRIMARILY ARE BEING REPLACED BECAUSE OF OTHER COMPONENTS IN COOLING SYSTEM. MODEL 2008-10 F-SUPER DUTY. *PE

ASI-44664

Service Bulletin/Repair Instructions

FORD: THERE ARE EXHAUST LEAKS, CAUSED BY WARPED EXHAUST MANIFOLD, EXPERIENCE BY DIESEL ENGINE. MODEL 2008-10 F SUPER DUTY. *PE

ASI-44534

Service Bulletin/Repair Instructions

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

TSB-13-6-7

Service Bulletin/Repair Instructions

FORD: WHEN TURNING, THERE IS A POPPING OR CLUNKING NOISE THAT IS HEARD OR FELT, UNDER FLOOR PAN, IN SOME VEHICLES AND MORE NOTICEABLE WHEN WEATHER IS COLD. MODEL 2008-2012 F-SUPER DUTY. *PE

TSB-12-6-8

Service Bulletin/Repair Instructions

FORD: SOME TRUCKS, EQUIPPED WITH 6.4L DIESEL ENGINE WILL LACK POWER WITH DIAGNOSTIC TROUBLE CODES (DTCS) P246C AND P2463 WITH A MALFUNCTION INDICATOR LAMP. *PE

ASI-22277

Service Bulletin/Repair Instructions

FORD: SOME TRUCKS MAY EXHIBIT A SITUATION WITH DIESEL ENGINE SUCH AS ENGINE KNOCKING, LOW POWER, EXHAUST SMOKE, LONG OR NO CRANK START AND RUNS ROUGH. *PE

CSP-11B23

Service Bulletin/Repair Instructions

FORD SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THERE ARE MULTIPLE PROBLEMS WITH THE VEHICLE. POSSIBLIY INCLUDING: MALFUNCTION LIGHT ON, RUNS ROUGH, REDUCED POWER, EXCESSIVE SMOKE FROM THE EXHAUST, FUEL SMELL FROM THE CRANKCASE, COOLANT LOSS, AND ENGINE NOISE. *RM

AS-21769

Service Bulletin/Repair Instructions

FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM

SB-21434

Service Bulletin/Repair Instructions

FORD: SUPPLY/RETURN LINES INSTALLATION AT HIGH PRESSURE PUMP-REVISED WASHER FOR TRUCKS EQUIPPED WITH 6.4L ENGINES. WHEN INSTALLING SUPPLY OR RETURN LINES AT HIGH PRESSURE PUMP ON DIESEL ENGINES, DO NOT USE THE BONDED STYLE WASHER (W302870), USE ONLY THE HYBRID STYLE WASHER (W303659). *PE

TSB-09-7-5

Service Bulletin/Repair Instructions

FORD TRUCK: SOME VEHICLES MAY EXHIBIT A LOOSE SET BACK. FOLLOW THE SERVICE PROCEDURE STEPS TO CORRECT THE CONDITION. *PE

CSP-08B06

Service Bulletin/Repair Instructions

FORD SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CERTAIN 2008 MODEL YEAR F SUPER DUTY VEHICLES EQUIPPED WITH A 6.4L DIESEL ENGINE COOLING SYSTEM VENTURI TEE INSTALLATION. *PE UPDATED 5/5/09. CSC LETTER WAS RECEIVED. *PE UPDATED 12/30/09. CSC LETTER WAS REC'D. 8PE

TSB-08-24-11

Service Bulletin/Repair Instructions

FORD: VEHICLES EQUIPPED WITH CATERPILLAR ENGINE MAY EXHIBIT CHAFFING OF THE LOWER RADIATOR HOSE ON THE FRAME BOLTS. *PE

TSB-08-10-2

Service Bulletin/Repair Instructions

FORD: 6.4L DIESEL ENGINE. VEHICLES BUILT BETWEEN 1/3/08 AND 5/5/08 DIAGNOSTIC TROUBLE CODES (DTCS) P0128, P0196, P1335, P0404 AND P0406. *PE

SSI-08-T-01

Service Bulletin/Repair Instructions

FORD SUPER DUTY: DEMONSTRATION/DELIVERY HOLD S008 F SUPER DUTY VEHICLES; 6/4L DIESEL ENGINE COOLING SYSTEM VENTURI TEE INSTALLATION UPGRADE. AFFECTED VEHICLES, THE RADIATOR MAY DEVELOP CRACKS FROM A REVERSE FLOW OF COO AIR/COOLANT FROM THE DEGAS BOTTLE TO THE RADIATOR. *PE

08-4-8

Service Bulletin/Repair Instructions

6.4L AIR INDUCTION SYSTEM RESTRICTION--SNOW--BUILT BEFORE 9/18/2007. *NJ

20170

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY 6.4L - P040D DTC WITH A LACK OF POWER OR LACK OF BOOST. *NJ

20124

Service Bulletin/Repair Instructions

2008 E-SERIES AND F-SERIES SUPER DUTY - STEERING GEAR LEAK. *NJ

20127

Service Bulletin/Repair Instructions

2008 F-SERIES SUPER DUTY DIESELS EXHIBITING DTC P0528 DUE TO SNOW PLOW INSTALLATION ON VEHICLES WITHOUT FACTORY INSTALLED SNOW PLOW PACKAGE. *NJ

20129

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY 6.4L DIESEL - MIL, P006B, P2563, P2263 WITH OR WITHOUT A DRIVABILITY COMPLAINT. *NJ

20131

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY 6.4L DIESEL - VREF CODES P1335, P0193, P0642, P0643, OR P0652. *NJ

07166

Service Bulletin/Repair Instructions

THE 2008 F-SUPER DUTY VEHICLE IS EQUIPPED W/ A SMART JUNCTION BOX (SJB) OR GENERIC ELECTRONIC MODULE (GEM) AND ITS FUNCTION IS TO PROVIDE PROTECTION AGAINST EXCESSIVE CURRENT LOADS, TYPICAL OF A SHORT CIRCUIT, BY SHUTTING DOWN CIRCUIT OPERATION. THE SJB/GEM STRATEGY MAY INTERPRET THE SWITCHING BETWEEN FORD HEADLAMPS AND EMERGENCY VEHICLE LIGHTING, AND VICE-VERSA AS A SHORT-TO-GROUND, CAUSING THE POWER FEEDING A HEADLAMP CIRCUIT THROUGH THE SJB TO BE TURNED OFF. *NJ

072311

Service Bulletin/Repair Instructions

ENGINE BRAKE SWITCH BACKLIGHT INOPERABLE--CATERPILLAR ENGINE ONLY. *NJ

0712

Service Bulletin/Repair Instructions

CERTAIN 2008 F-650/750 VEHICLES WITH CATERPILLAR C7 AND C9 DIESEL ENGINES OIL FILL TUBE REPLACEMENT. *NJ

FSA-07V12

Service Bulletin/Repair Instructions

FORD: ACCORDING TO CATERPILLAR, THE OIL FILL TUBE PLASTIC INSERT (WHICH HOLDS THE CAP ON) MAY COME LOOSE ON THE AFFECTED DIESEL ENGINES, RESULTING IN OIL LEAKING FROM THE TUBE. *PE

06221

Service Bulletin/Repair Instructions

HELIX ANGLE AND TOOTH PRESSURE ANGLE COUNT AND LOOK THE SAME. INSTALLING A Z92 GEAR ON THIS TRANSMISSION WILL RESULT IN PREMATURE FAILURE. *KB UPDATED 12/12/07. *NJ

07192

Service Bulletin/Repair Instructions

SOME 2008 F-SUPER DUTY VEHICLES BUILT BEFORE 5/10/07 AND EQUIPPED WITH A 5.4L OR 6.8L ENGINE AND SINGLE REAR WHEELS (SRW), WITH A CUSTOMER CONCERN OF POWER STEERING PUMP NOISE WHILE DRIVING AND WITH HOTTER THAN NORMAL POWERING STEERING FLUID, REPLACE THE POWER STEERING PRESSURE LINE. *NJ

07199

Service Bulletin/Repair Instructions

SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ

0792

Service Bulletin/Repair Instructions

DUAL FUEL TANK. ONE EMPTY FUEL DOES NOT TRANSFER. *KB UPDATED 2/6/08. *NJ

19967

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY - 6.4L AIR INDUCTION SNOW RESTRICTION. *NJ

19989

Service Bulletin/Repair Instructions

2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN. *NJ

0711

Service Bulletin/Repair Instructions

2008 F650 AND F750 TRUCKS WITH CERTAIN CATERPILLAR C7 AND C9 DIESEL ENGINES FUEL PUMP REPLACEMENT. BUILT FROM 4/23/07 THROUGH 8/23/07. *NJ

07238

Service Bulletin/Repair Instructions

DIESEL EXHAUST MODIFICATION ON 2008 FORD SUPER DUTY F-SERIES FOR MPL SERIES WRECKERS. *NJ

004

Service Bulletin/Repair Instructions

BLIZZARD SNOWPLOWS - ON 2008 FORD SUPER DUTY TRUCKS (SNOWPLOW HEADLAMP SWITCH OPERATION W/SNOWPLOW HEADLAMPS CONNECTED (6-PIN HEADLAMP KIT). *NJ

19918

Service Bulletin/Repair Instructions

(WIRING FAULT ON TRAILER) DISPLAYED IN MESSAGE CENTER WITH DTC C2806 - MY 2008 F-SUPER DUTY. *NJ

003

Service Bulletin/Repair Instructions

ISOLATION MODULE - INSTALLATION LOCATION FOR ALL 2008 FORD SUPER DUTY TRUCKS. BLIZZARD SNOWPLOWS. *NJ

789

Service Bulletin/Repair Instructions

INSTALLATION LOCATION FOR ALL 2008 FORD SUPER DUTY TRUCKS (ISOLATION MODULE). WESTERN PRODUCTS. *NJ

19891

Service Bulletin/Repair Instructions

SOME 2008 F-SUPER DUTY - WIRING FAULT ON TRAILER DISPLAYED IN MESSAGE CENTER WITH DTC C2806. *NJ

19786

Service Bulletin/Repair Instructions

DISTANCE TO EMPTY (DTE) AND FUEL GAUGE SERVICE TIP. *NJ

19807

Service Bulletin/Repair Instructions

AIR INDUCTION SNOW RESTRICTION. VEHICLE OPERATED IN HEAVY SNOW CONDITIONS MAY EXPERIENCE A LACK OF POWER DURING ACCELERATION. THIS COULD CAUSE THE CHECK AIR FILTER MESSAGE ON DASH. *NJ

19813

Service Bulletin/Repair Instructions

INJECTOR CIRCUIT OPEN- DTC(S) P0201-P0208 WITH A MISFIRE/ROUGH RUNNING/LACK OF POWER CONDITION. *NJ

19815

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY - 6.4L DIESEL ENGINE - THE FUEL COOLING PUMP NOISE. *NJ

19817

Service Bulletin/Repair Instructions

2008 F-SUPER DUTY - SOFT OR INCREASED BRAKE PEDAL TRAVEL - PERFORM BOTH MASTER CYLINDER BYPASS TEST AND PINPOINT TEST F. *NJ

19849

Service Bulletin/Repair Instructions

UVC 15-WAY CONNECTIONS THAT ARE SECURED BY AN O-RING. *NJ

19852

Service Bulletin/Repair Instructions

WIRING FAULT ON TRAILER DISPLAYED IN MESSAGE CENTER WITH DTC C2806. *NJ

19768

Service Bulletin/Repair Instructions

STOP/TURN LAMP SEPARATION. *KB

19703

Service Bulletin/Repair Instructions

POWER FOLDING MIRROR. *KB

19704

Service Bulletin/Repair Instructions

WIRING FAULT ON TRAILER, DISPLAYED IN MESSAGE CENTER WITH DTC C2806. *KB

19728

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

19730

Service Bulletin/Repair Instructions

WIRING FAULT ON TRAILER DISPLAYED IN MESSAGE CENTER WITH DTC C2806. *KB

19736

Service Bulletin/Repair Instructions

CUMMINS ENGINE AND MANUAL TRANSMISSIONS IN CERTAIN VEHICLES CAN EXPERIENCE A MIL ON WITH CODE 242. WHEN THIS CODE IS PRESENT THE VEHICLE SPEED WILL BE LIMITED TO 45 MPH. WITH NOTICEABLE DECREASE IN ENGINE POWER. *KB

19612

Service Bulletin/Repair Instructions

MALFUNCTION INDICATOR LAMP ON WITH CODE P132B. *KB

19614

Service Bulletin/Repair Instructions

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB

19620

Service Bulletin/Repair Instructions

INJECTOR CIRCUIT OPEN CODES P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208 WITH A MISFIRE / ROUGH RUNNING / LACK OF POWER CONDITION. *KB

19621

Service Bulletin/Repair Instructions

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

19622

Service Bulletin/Repair Instructions

IDS UNABLE TO COMMUNICATE WITH THE PCM. *KB

071110

Service Bulletin/Repair Instructions

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

0772

Service Bulletin/Repair Instructions

REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS. *KB

0777

Service Bulletin/Repair Instructions

EXHAUST SMOKE FROM FRONT OF VEHICLE. EXHAUST ODOR INSIDE THE VEHICLE. *KB

0791

Service Bulletin/Repair Instructions

LIGHTING ON SNOW PLOW EQUIPPED VEHICLES. *KB

07910

Service Bulletin/Repair Instructions

6.4L-PCM UPDATE- BUILT BEFORE 7/-30/2007- INTERMITTEN P0342 AND/OR P1326, UPDATE-PTO FUNCTION, TURBO PROCTECTION, HIGH IDLE, SHIFT QUALITY AND IC. *KB UPDATED 11/05/07. *NJ

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.