Vehicle report

2005 HINO CONVENTIONAL LDT W/ JO5E

Service bulletins

45 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

167-T1910-01

Service Bulletin/Repair Instructions

This design change of the idler gear case and idler gear bolt is to address the idler gear bolt loosening under abnormal loading from fuel supply pump and the gear train. The redesigned idler gear case and idler gear bolt are designed to increase their robustness and prevent the idler gear bolt from loosening.

167-R1808-02

Service Bulletin/Repair Instructions

CAB OVER ENGINE (COE) ECU, DCU AND VCS SOFTWARE UPDATE

167-P1602-12

Service Bulletin/Repair Instructions

13-008 Injection Pump Drive Case. Please note the following part number changes to the Injection Pump Bearing Case. Not replacing the correct replacement parts WILL result in major engine damage. The Hino Ordering system has been modified to make the below changes into a kit that consist of the correct parts when ordering the kit ID number. The below information illustrates the kit components per engine and date ranges.

167-T1520-12

Service Bulletin/Repair Instructions

TT-15-024 During engine performance diagnostics, comparative readings from a like engine can be useful. Below are data points from a known good engine to use for comparisons.

TT-15-024

Service Bulletin/Repair Instructions

2005-07 Conventional Light Duty Truck (LDT) with a J05E engine. During engine performance diagnostics, comparative readings from a like engine can be useful data points from a known good engine to use for comparisons (refer data in PDF documents).

167-T1514-12

Service Bulletin/Repair Instructions

TT-15-016 The purpose of this publication is to communicate the standard measuring positions on the Hino chassis. In some cases, the customer may report a visual chassis posture concern where the chassis appears to be leaning more towards the driver side or passenger side. The following publication can be referenced to obtain the manufacture?s measurement positions and specifications. Should the truck not meet the specifications, you should consider the following potential causes noted in the inspection guideline section below.

167-B1523-12

Service Bulletin/Repair Instructions

SB-15-026 A subject vehicle may exhibit an engine oil leak or engine coolant leaking externally from the engine head gasket sealing area on the exhaust manifold side of the engine. An improved head gasket has been made available as a service part and should be used if replacement of the head gasket is necessary. Improvement of the head gasket includes the addition of rubber seals around the engine oil and engine coolant port holes.

167-B1312-12

Service Bulletin/Repair Instructions

SB-13-009 This bulletin is to inform dealers and workshops of proper paint codes for all Hino models. ALL MODELS

167-B1509-12

Service Bulletin/Repair Instructions

SB-15-009 This bulletin provides the corrective action for a fluid overflow condition from the main housing breather at startup in cold ambient temperatures at or below +5F (-15C).

167-B1415-12

Service Bulletin/Repair Instructions

SB-14-003 The following is to inform you of the revision of the inspection procedure for the DTC?s P0340 and P0341. You are kindly requested to attach this service data to the relevant pages of the workshop manuals for maintenance and to use for servicing.

08-004

Service Bulletin/Repair Instructions

ECU File Downloading, Reprogramming and INF File Uploading via HinoNet

08-001

Service Bulletin/Repair Instructions

DAVCO FUEL FILTER CHANGE AND PRIMING PROCEDURE

167-P0805-12

Service Bulletin/Repair Instructions

PTB 08-08 2005-2008 Quick Reference Guide Correction to Page 60

167-P0802-12

Service Bulletin/Repair Instructions

PTB 03-08 Spring Assemblies.

167-P0803-12

Service Bulletin/Repair Instructions

PTB 01-08 Complete Engine Assembly Part Numbers

DAVCO Filter Ret

Service Bulletin/Repair Instructions

New Product Offering ? DAVCO Diesel Pro Fuel Filter Retrofit Kits

SB 07-007

Service Bulletin/Repair Instructions

The document is to inform the dealers of the release of Hino Diagnostic eXplorer (HINO DX) Ver. 1.2.0 as described below.

167-T0707-12

Service Bulletin/Repair Instructions

07 - 008 DX REPORT ? EXPORTING, SAVING AND PRINTING FROM PAST WORK INFORMATION

167-P0702-12

Service Bulletin/Repair Instructions

Revised Warranty Process ? Denso Fuel Pumps & Injector Nozzles Exchange Denso Fuel Pumps & Injector Nozzles. Effective immediately, fuel pumps and injector nozzles replaced under warranty are to be purchased from the Memphis PDC. It is no longer necessary to order warranty replacement pumps and nozzles from Denso.

167-T0706-12

Service Bulletin/Repair Instructions

07 - 006 VOLTAGE DROP TEST

07-005

Service Bulletin/Repair Instructions

The ECM receives a brake light signal, which deactivates the accelerator pedal

167-P0701-12

Service Bulletin/Repair Instructions

Introduction of Exchange Turbocharger Program. Hino Trucks is pleased to announce the introduction of the Turbocharger Exchange Program for its 2005 ? 2008 Model Year trucks. Effective June 21, 2007, the following turbocharger part numbers will become new exchange products: 2005 ? 2008 Model Year trucks.

167-T0705-12

Service Bulletin/Repair Instructions

07 - 005 No Throttle Response (brake light switch)

07-004

Service Bulletin/Repair Instructions

ABS warning light is on. Code 3-1 thru 3-4.

167-T0704-12

Service Bulletin/Repair Instructions

07 - 004 ABS Wheel Sensor (active fault 3-1 thru 3-4)

06-012

Service Bulletin/Repair Instructions

Rear Axle gear ratio change or change in tire size

167-T0708-12

Service Bulletin/Repair Instructions

06 - 012 SPEEDOMETER PULSE ADAPTER CONVERSION FORM

Lock Assembly Ki

Service Bulletin/Repair Instructions

Lock Assembly Kit (Keyed Alike)

167-P0703-12

Service Bulletin/Repair Instructions

TB-001-07 Hino uses both Davco and Racor fuel/water separators on its vehicles. To determine the correct filter you must know which one is on the vehicle. The Davco is shown on the left. The Racor is shown on the right and has a primer button.

167-P0704-12

Service Bulletin/Repair Instructions

TB-04-07 An engineering change in connecting rods was made from a stud with nuts to fasten the cap, to a bolt only to fasten the cap. The connecting rods with the stud and nuts are no longer available. The two different styles are interchangeable however the bearings are not. The bearing ?tang? was relocated as well as a difference in the width.

06-010

Service Bulletin/Repair Instructions

Restricted fuel system causing low power. 1. Fuel lines plugged or restricted 2. Fuel filter plugged

06-011

Service Bulletin/Repair Instructions

Fuel diluting engine oil

167-T0605-12

Service Bulletin/Repair Instructions

06 - 010 LOW POWER (fuel restriction)

167-T0606-12

Service Bulletin/Repair Instructions

06-011 HIGH PRESSURE FUEL PUMP FRONT SEAL FAILURE

06-008

Service Bulletin/Repair Instructions

No throttle response on 2007 air brake chassis with automatic transmissions when selector placed in drive. No cruise control on 2007 air brake chassis with manual transmissions.

06-009

Service Bulletin/Repair Instructions

Chassis experienced premature brake failure after a brake job was performed which included brake caliper replacement.

167-T0603-12

Service Bulletin/Repair Instructions

06 - 008 ABS EXTENSION HARNESS No throttle response on 2007 air brake chassis with automatic transmissions when selector placed in drive. No cruise control on 2007 air brake chassis with manual transmissions.

Reman Alternator

Service Bulletin/Repair Instructions

Remanufactured Alternators and Starters for Conventional Trucks

006-06

Service Bulletin/Repair Instructions

Cut Key Ordering Process

LT-0006

Service Bulletin/Repair Instructions

HINO genuine oil filter replacement is recommended at 6000-20000 miles depending on duty cycle and type of oil used

06-001

Service Bulletin/Repair Instructions

RUNNING OUT OF FUEL, DUAL TANKS NOT EQUALIZING

167-T0601-12

Service Bulletin/Repair Instructions

06-001 RUNNING OUT OF FUEL, DUAL TANKS NOT EQUALIZING

05-011

Service Bulletin/Repair Instructions

This document is to inform dealers and workshops of the correction to Workshop Manuals for J08 engines listed below.

SB 05-010

Service Bulletin/Repair Instructions

This document is to inform dealers of the correction to Worshop Manuals for the J08E engines.

SB 05-004

Service Bulletin/Repair Instructions

This document is to inform of the procedure to calibrate the Pulse Adjust Module when needed (ex. tire size change, rear carrier ratio change) .

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.