167-T2406-1
Service Bulletin/Repair Instructions
After connecting to a truck using DX3, it may be necessary to review or create a DX Diagnostic Report for review.
Vehicle report
Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
167-T2406-1
After connecting to a truck using DX3, it may be necessary to review or create a DX Diagnostic Report for review.
167-T2406-2
This article will provide dealership technicians with information on how to open a tech assist case and discuss what is required when opening a Tech Assist Case.
167-T1612-12
TT-16-013 The procedure for installing the rocker shaft bolts into the cam housing has been updated. It is recommended to lightly lubricate the threads and flange of the bolts with clean engine oil before installing them. The torque specification has also been reduced as a result of adding lubricant to the bolts.
167-B0502-12
SB - 05 - 004 SPEEDOMETER RECALIBRATION. This document is to inform of the procedure to calibrate the Pulse Adjust Module whenneeded (ex. tire size change, rear carrier ratio change).
167-B1621-12
SB-16-010 Correction of the inspection of the DPR filter.
167-P1602-12
13-008 Injection Pump Drive Case. Please note the following part number changes to the Injection Pump Bearing Case. Not replacing the correct replacement parts WILL result in major engine damage. The Hino Ordering system has been modified to make the below changes into a kit that consist of the correct parts when ordering the kit ID number. The below information illustrates the kit components per engine and date ranges.
167-T1514-12
TT-15-016 The purpose of this publication is to communicate the standard measuring positions on the Hino chassis. In some cases, the customer may report a visual chassis posture concern where the chassis appears to be leaning more towards the driver side or passenger side. The following publication can be referenced to obtain the manufacture?s measurement positions and specifications. Should the truck not meet the specifications, you should consider the following potential causes noted in the inspection guideline section below.
167-B1523-12
SB-15-026 A subject vehicle may exhibit an engine oil leak or engine coolant leaking externally from the engine head gasket sealing area on the exhaust manifold side of the engine. An improved head gasket has been made available as a service part and should be used if replacement of the head gasket is necessary. Improvement of the head gasket includes the addition of rubber seals around the engine oil and engine coolant port holes.
167-B1312-12
SB-13-009 This bulletin is to inform dealers and workshops of proper paint codes for all Hino models. ALL MODELS
167-B1521-12
SB-15-022 In the rare event that a subject vehicle equipped with the 23k Comfort Ride air suspension experiences a premature main leaf failure, a 23k HD Comfort Ride air suspension may be installed with PRIOR APPROVAL from HMM QA.
167-B1516-12
SB-15-017 New parts are available to prevent repeat exhaust manifold stud failures on the J05 engine. This bulletin provides instructions for an exhaust manifold attachment modification at the #1 and #4 cylinder locations. Modifications to the manifold insulator shield and the turbocharger water return pipe have also been made to accommodate the longer studs.
167-B1514-12
SB-15-015 Information of Troubleshooting Procedure for Engine Lacked Power during the DPR Automatic Regeneration
167-B1509-12
SB-15-009 This bulletin provides the corrective action for a fluid overflow condition from the main housing breather at startup in cold ambient temperatures at or below +5F (-15C).
167-T1425-12
TT-14-029 A subject vehicle at 200,000 miles may exhibit a "DPR Maintenance" message displayed on the Instrument Cluster message center. The following procedure will instruct how to check the DPF and reset the displayed message.
167-B1404-12
SB-14-017 In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
SB-14-017
In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
167-T1420-12
TT-14-021 This procedure illustrates a worst case scenario repair procedure, the process and materials being used are the same for all repairs. Depending on the location of the repair, access may be limited in some cases. Ensure that the repair area extends at least 2 inches on either side of the cracked area.
167-B1415-12
SB-14-003 The following is to inform you of the revision of the inspection procedure for the DTC?s P0340 and P0341. You are kindly requested to attach this service data to the relevant pages of the workshop manuals for maintenance and to use for servicing.
167-R1405-12
RCB-010-12 When soot accumulates in the DPF (Diesel Particulate Filter) due to aging degradation of the fuel injector, the engine control program could potentially work improperly, which may cause the CEL (Check Engine Light) in the instrument cluster of the vehicle to turn "ON". An enhanced ECU (Engine Control Unit) software program has been released to provide improved DPR (Diesel Particulate Reduction) operation.
RCB-010-12
HINO: THE ENGINE CONTROL PROGRAM COULD WORK IMPROPERLY, CAUSING CHECK ENGINE LIGHT (CEL) TO TURN ON, DUE TO AGING DEGRADATION OF FUEL INJECTOR AND SOOT ACCUMULATING IN DIESEL PARTICULATE FILTER (DPF). MODEL 2008-2010 NA6J, NB6J, NC6J, ND8J, NE8J, NJ8J, NV8J. *PE
167-R1301-12
RCB-010-12 When soot accumulates in the DPF (Diesel Particulate Filter) due to aging degradation of the fuel injector, the engine control program could potentially work improperly, which may cause the CEL (Check Engine Light) in the instrument cluster of the vehicle to turn ?ON?. An enhanced ECU software program has been released to provide improved DPR (Diesel Particulate Reduction) operation.
167-B1101-12
SB-11-002 REQUIREMENTS OF BIOFUEL USAGE FOR 2008MY THRU 2012MY VEHICLES ALL APPLIED MODELS
167-R0902-12
RCB-003-11 This bulletin involves the inspection of the Variable Nozzle Turbine (VNT) turbocharger linkrod along with the potential replacement of the VNT turbocharger assembly.
167-B1004-12
10 - 001 Starter Assembly Mounting Nuts Torque Correction. The following is to inform you of the correction made to the Workshop Manuals
SB-09-001
This bulletin provides diagnostic information for monitoring the engine running data to determine if the Suction Control Valve is defective, and a service procedure for replacing the Suction Control Valve when necessary. The SCV should be tested and replaced when necessary before replacing the supply pump assembly for a fuel pressure related concern.
LT-0010
Hino Quick Reference Guide 2005-2010 Model Years
167-R0901-12
R0029 This bulletin includes instructions for the replacement of the fuel tank breather hose. If the vehicle is equipped with dual fuel tanks the breather hose must be replaced on both fuel tanks.
167-R0904-12
R0031 This bulletin includes the instructions for the replacement of the fuel system hoses on MDT vehicles equipped with dual fuel tanks.
167-R0905-12
R0030 This bulletin includes the instructions for the replacement of the fuel system hoses.
167-R0906-12
R0033 This bulletin includes the instructions for replacement of Davco fuel filter assembly components
SB-R-0025
HINO TRUCKS: UNDER CERTAIN DRIVING CONDITIONS, THE ENGINE CONTROL PROGRAM DOES NOT PROVIDE SATISFACTORY DRIVABILITY CHARACTERISTICS. *PE
SB-R-0029
HINO TRUCKS: THE FUEL TANK BREATHER HOSE(S) HAS BEEN MODIFIED TO PREVENT WATER FROM ENTERING INTO THE FUEL TANK(S). *PE
SB-R-0030
HINO TRUCK: ABNORMAL NOISE AND VIBRATION WITHIN THE ENGINE OCCURS DUE TO THE IMPEDED OPERATION OF THE INJECTOR NEEDLE WHICH IS CAUSED BY THE FORMATION OF DEPOSITS IN THE FUEL. *PE
SB-R-0033
HINO TRUCK: THE DAVCO FUEL FILTER ASSEMBLY HAS BEEN IMPROVED TO PREVENT THE EFFUSION OF AIR INTO THE FUEL SYSTEM. *PE
SB-R-0034
HINO TRUCKS: ABNORMAL NOISE AND VIBRATION WITHIN THE ENGINE OCCURS DUE TO THE IMPEDED OPERATION OF THE INJECTOR NEEDLE WHICH IS CAUSED BY THE FORMATION OF DEPOSITS IN THE FUEL. *PE
SL-R-0031
HINO TRUCKS: ABNORMAL NOISE AND VIBRATION WITHIN THE ENGINE OCCURS DUE TO THE IMPEDED OPERATION OF THE INJECTOR NEEDLE WHICH IS CAUSED BY THE FORMATION OF DEPOSITS IN THE FUEL. *PE
167-B0803-12
SB - 08 - 005 This document is to inform dealers and workshops of the design change to the hood damper, support bolt and the addition of a support collar.
167-B0806-12
08 - 003 This document is to inform dealers and workshops of the design change to the supply pump and SCV for J08E-TV, TW engine series.
SB-08-004
This document is to inform dealers and workshops of the design change to the supply pump and SCV for J08E-TV, TW engine series.
SB-08-003
This document is to inform dealers and work shops to the update of inlet and outlet fuel pipes on the Davco fuel filter assembly.
167-P0805-12
PTB 08-08 2005-2008 Quick Reference Guide Correction to Page 60
167-B0802-12
SB - 08 - 001 This document is to inform dealers and workshops on the installation procedures for a crankcase breather (ventilator) anti freezing kit.
167-P0802-12
PTB 03-08 Spring Assemblies.
167-P0803-12
PTB 01-08 Complete Engine Assembly Part Numbers
167-T0707-12
07 - 008 DX REPORT ? EXPORTING, SAVING AND PRINTING FROM PAST WORK INFORMATION
167-P0702-12
Revised Warranty Process ? Denso Fuel Pumps & Injector Nozzles Exchange Denso Fuel Pumps & Injector Nozzles. Effective immediately, fuel pumps and injector nozzles replaced under warranty are to be purchased from the Memphis PDC. It is no longer necessary to order warranty replacement pumps and nozzles from Denso.
167-T0706-12
07 - 006 VOLTAGE DROP TEST
167-P0701-12
Introduction of Exchange Turbocharger Program. Hino Trucks is pleased to announce the introduction of the Turbocharger Exchange Program for its 2005 ? 2008 Model Year trucks. Effective June 21, 2007, the following turbocharger part numbers will become new exchange products: 2005 ? 2008 Model Year trucks.
167-T0705-12
07 - 005 No Throttle Response (brake light switch)
167-T0704-12
07 - 004 ABS Wheel Sensor (active fault 3-1 thru 3-4)
SB-07-002
This bulletin provides information concerning the updated torque specification found in the Hino Workshop Manual regarding the Arvin Meritor front non-drive steer axles MFS-06 and MFS-08
167-B0701-12
SB - 07 - 001 The document is to inform the dealers about the design change in the aligning marks on the flywheel.
167-B0901-12
SB - 09 - 003 This bulletin provides a procedure to modify the Intake Throttle Valve.
167-P0703-12
TB-001-07 Hino uses both Davco and Racor fuel/water separators on its vehicles. To determine the correct filter you must know which one is on the vehicle. The Davco is shown on the left. The Racor is shown on the right and has a primer button.
167-B0602-12
SB ? 06 - 002 Fuel Filter Usage. This bulletin provides technical information for proper Fuel Filter usage as well as an example of damage caused by foreign material allowed to enter the fuel system as a result of using an improper fuel filter.
167-B0601-12
SB ? 06 - 001 DESIGN CHANGE OF ENGINE OIL COOLER HOUSING. The casting for the engine oil cooler housing has been revised to include 2 shallow machined grooves on both sides of the engine oil cooler housing. These grooves aid in the retention of liquid gasket used during engine production. This changed the appearance of the engine oil cooler housing but does not affect function or applicability.
167-B0501-12
05 - 011 CORRECTIONS TO WORKSHOP MANUALS FOR J08 ENGINES. The standard gap between ends of the second piston ring and the oil ring.
167-B0503-12
SB ? 05 - 010 CORRECTION TO WORKSHOP MANUALS FOR THE J08E ENGINE. a) Resistance between terminals of the air intake pre-heater relay should be 64.0 ? 96.0 Ohms b) Illustration of the air intake pre-heater terminal should be revised. c) Resistance between terminals of the main relay should be 111 Ohms
167-B0505-12
SB ? 05 - 007 DESIGN CHANGE OF WATER PIPE FOR J08E
167-B0506-12
SB ? 05 - 008 This document is to inform the dealers about the addition of the pressure sensor cover and related part for the J08E engine.
167-B0508-12
SB - 05 - 005 PROPER MAINTENANCE PROCEDURES FOR GREASE LUBRICATED FRONT AXLES
167-B0504-12
SB - 05 - 003 This document is to inform dealers and workshops on procedures to activate exhaust brake operation.
Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.