167-T2406-1
Service Bulletin/Repair Instructions
After connecting to a truck using DX3, it may be necessary to review or create a DX Diagnostic Report for review.
Vehicle report
2005 HINO NJ8J
Service bulletins
60 bulletinsTechnical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
167-T2406-2
Service Bulletin/Repair Instructions
This article will provide dealership technicians with information on how to open a tech assist case and discuss what is required when opening a Tech Assist Case.
167-B0502-12
Service Bulletin/Repair Instructions
SB - 05 - 004 SPEEDOMETER RECALIBRATION. This document is to inform of the procedure to calibrate the Pulse Adjust Module whenneeded (ex. tire size change, rear carrier ratio change).
167-B1625-12
Service Bulletin/Repair Instructions
SB-16-021 CORRECTION OF WORKSHOP MANUAL FOR HINO600 SERIES Correction of Electrical Wiring Diagram
167-P1602-12
Service Bulletin/Repair Instructions
13-008 Injection Pump Drive Case. Please note the following part number changes to the Injection Pump Bearing Case. Not replacing the correct replacement parts WILL result in major engine damage. The Hino Ordering system has been modified to make the below changes into a kit that consist of the correct parts when ordering the kit ID number. The below information illustrates the kit components per engine and date ranges.
167-T1514-12
Service Bulletin/Repair Instructions
TT-15-016 The purpose of this publication is to communicate the standard measuring positions on the Hino chassis. In some cases, the customer may report a visual chassis posture concern where the chassis appears to be leaning more towards the driver side or passenger side. The following publication can be referenced to obtain the manufacture?s measurement positions and specifications. Should the truck not meet the specifications, you should consider the following potential causes noted in the inspection guideline section below.
167-B1523-12
Service Bulletin/Repair Instructions
SB-15-026 A subject vehicle may exhibit an engine oil leak or engine coolant leaking externally from the engine head gasket sealing area on the exhaust manifold side of the engine. An improved head gasket has been made available as a service part and should be used if replacement of the head gasket is necessary. Improvement of the head gasket includes the addition of rubber seals around the engine oil and engine coolant port holes.
167-B1312-12
Service Bulletin/Repair Instructions
SB-13-009 This bulletin is to inform dealers and workshops of proper paint codes for all Hino models. ALL MODELS
167-B1509-12
Service Bulletin/Repair Instructions
SB-15-009 This bulletin provides the corrective action for a fluid overflow condition from the main housing breather at startup in cold ambient temperatures at or below +5F (-15C).
167-B1503-12
Service Bulletin/Repair Instructions
SB-15-002 CORRECTION OF WORKSHOP MANUAL FOR 2013 - 2015MY (REVISION OF TROUBLESHOOTING PROCEDURE FOR THE DTC P2123)
167-B1504-12
Service Bulletin/Repair Instructions
SB-15-003 CORRECTION OF WORKSHOP MANUAL FOR HINO 2015MY (REVISION OF TROUBLESHOOTING PROCEDURE FOR THE DTC P0421)
167-B1406-12
Service Bulletin/Repair Instructions
SB-14-019 In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
SB-14-019
Service Bulletin/Repair Instructions
In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
167-B1415-12
Service Bulletin/Repair Instructions
SB-14-003 The following is to inform you of the revision of the inspection procedure for the DTC?s P0340 and P0341. You are kindly requested to attach this service data to the relevant pages of the workshop manuals for maintenance and to use for servicing.
167-B1307-12
Service Bulletin/Repair Instructions
13-008 Design Change of the Idler Gear Case and Idler Gear Bolt. Abnormal load such as a stuck supply pump was applied to gear train then causing the bolt to loosen. Therefore, an enhancement to the case and bolt were carried out. The idler gear case and bolt were changed to increase the robustness for the abnormal load. The details are as follows.
167-B1003-12
Service Bulletin/Repair Instructions
SB-10-004 This document is to inform dealers and workshops of the procedures on applying an anti-seize lubricant to the VNT Turbocharger link rod for the J05D and J08E engines.
167-B1005-12
Service Bulletin/Repair Instructions
10 - 002 Starter Assembly Mounting Nuts Torque Correction. The following is to inform you of the correction made to the Workshop Manuals
167-B1001-12
Service Bulletin/Repair Instructions
SB ? 10 - 003 This bulletin provides technical information for proper Fuel Filter usage as well as an example of damage caused by foreign material allowed to enter the fuel system as a result of using an improper fuel filter.
167-B0903-12
Service Bulletin/Repair Instructions
SB ? 09 - 001 This bulletin provides diagnostic information for monitoring the engine running data to determine if the Suction Control Valve is defective, and a service procedure for replacing the Suction Control Valve when necessary. The SCV should be tested and replaced when necessary before replacing the supply pump assembly for a fuel pressure related concern.
SB-09-001
Service Bulletin/Repair Instructions
This bulletin provides diagnostic information for monitoring the engine running data to determine if the Suction Control Valve is defective, and a service procedure for replacing the Suction Control Valve when necessary. The SCV should be tested and replaced when necessary before replacing the supply pump assembly for a fuel pressure related concern.
LT-0010
Service Bulletin/Repair Instructions
Hino Quick Reference Guide 2005-2010 Model Years
167-B0803-12
Service Bulletin/Repair Instructions
SB - 08 - 005 This document is to inform dealers and workshops of the design change to the hood damper, support bolt and the addition of a support collar.
167-B0805-12
Service Bulletin/Repair Instructions
08 - 003 This document is to inform dealers and work shops to the update of inlet and outlet fuel pipes on the Davco fuel filter assembly.
SB-08-003
Service Bulletin/Repair Instructions
This document is to inform dealers and work shops to the update of inlet and outlet fuel pipes on the Davco fuel filter assembly.
167-P0805-12
Service Bulletin/Repair Instructions
PTB 08-08 2005-2008 Quick Reference Guide Correction to Page 60
167-P0802-12
Service Bulletin/Repair Instructions
PTB 03-08 Spring Assemblies.
167-P0804-12
Service Bulletin/Repair Instructions
PTB 02-08 Arvin Meritor Reman Carrier Assy.
167-P0803-12
Service Bulletin/Repair Instructions
PTB 01-08 Complete Engine Assembly Part Numbers
167-B0703-12
Service Bulletin/Repair Instructions
SB - 07 - 007 The document is to inform the dealers of the release of Hino Diagnostic eXplorer (HINO DX) Ver. 1.2.0
167-T0707-12
Service Bulletin/Repair Instructions
07 - 008 DX REPORT ? EXPORTING, SAVING AND PRINTING FROM PAST WORK INFORMATION
167-P0702-12
Service Bulletin/Repair Instructions
Revised Warranty Process ? Denso Fuel Pumps & Injector Nozzles Exchange Denso Fuel Pumps & Injector Nozzles. Effective immediately, fuel pumps and injector nozzles replaced under warranty are to be purchased from the Memphis PDC. It is no longer necessary to order warranty replacement pumps and nozzles from Denso.
167-T0706-12
Service Bulletin/Repair Instructions
07 - 006 VOLTAGE DROP TEST
167-P0701-12
Service Bulletin/Repair Instructions
Introduction of Exchange Turbocharger Program. Hino Trucks is pleased to announce the introduction of the Turbocharger Exchange Program for its 2005 ? 2008 Model Year trucks. Effective June 21, 2007, the following turbocharger part numbers will become new exchange products: 2005 ? 2008 Model Year trucks.
167-T0705-12
Service Bulletin/Repair Instructions
07 - 005 No Throttle Response (brake light switch)
167-T0704-12
Service Bulletin/Repair Instructions
07 - 004 ABS Wheel Sensor (active fault 3-1 thru 3-4)
167-R0702-12
Service Bulletin/Repair Instructions
R0019 This Emissions Recall involves inspection of the turbocharger part number, vehicle mileage and possible turbocharger replacement.
07-002
Service Bulletin/Repair Instructions
Oil in Air Compressor inlet line. Oil can be pulled the entire length of the air compressor line whereas some dripping may be present in the air filter to turbo charger piping.
167-T0702-12
Service Bulletin/Repair Instructions
07 ? 002 OIL IN AIR COMPRESSOR INLET LINE. Oil in Air Compressor inlet line. Oil can be pulled the entire length of the air compressor line whereas some dripping may be present in the air filter to turbo charger piping.
167-T0708-12
Service Bulletin/Repair Instructions
06 - 012 SPEEDOMETER PULSE ADAPTER CONVERSION FORM
167-B0706-12
Service Bulletin/Repair Instructions
SB - 07 - 003 This bulletin provides technical information on the redesigned axle breather that replaced the old (current) axle breather P/N A1199P1394.
SB-07-003
Service Bulletin/Repair Instructions
This bulletin provides technical information on the redesigned axle breather that replaced the old (current) axle breather P/N A1199P1394.
167-B0801-12
Service Bulletin/Repair Instructions
SB ? 07 - 006 This bulletin provides diagnostic information for monitoring the engine running data to determine if the Suction Control Valve is defective, and a service procedure for replacing the Suction Control Valve when necessary. The SCV should be tested and replaced when necessary before replacing the supply pump assembly for a fuel pressure related concern.
167-P0703-12
Service Bulletin/Repair Instructions
TB-001-07 Hino uses both Davco and Racor fuel/water separators on its vehicles. To determine the correct filter you must know which one is on the vehicle. The Davco is shown on the left. The Racor is shown on the right and has a primer button.
167-P0704-12
Service Bulletin/Repair Instructions
TB-04-07 An engineering change in connecting rods was made from a stud with nuts to fasten the cap, to a bolt only to fasten the cap. The connecting rods with the stud and nuts are no longer available. The two different styles are interchangeable however the bearings are not. The bearing ?tang? was relocated as well as a difference in the width.
06-011
Service Bulletin/Repair Instructions
Fuel diluting engine oil
167-T0605-12
Service Bulletin/Repair Instructions
06 - 010 LOW POWER (fuel restriction)
167-T0606-12
Service Bulletin/Repair Instructions
06-011 HIGH PRESSURE FUEL PUMP FRONT SEAL FAILURE
167-T0603-12
Service Bulletin/Repair Instructions
06 - 008 ABS EXTENSION HARNESS No throttle response on 2007 air brake chassis with automatic transmissions when selector placed in drive. No cruise control on 2007 air brake chassis with manual transmissions.
167-B0602-12
Service Bulletin/Repair Instructions
SB ? 06 - 002 Fuel Filter Usage. This bulletin provides technical information for proper Fuel Filter usage as well as an example of damage caused by foreign material allowed to enter the fuel system as a result of using an improper fuel filter.
167-B0601-12
Service Bulletin/Repair Instructions
SB ? 06 - 001 DESIGN CHANGE OF ENGINE OIL COOLER HOUSING. The casting for the engine oil cooler housing has been revised to include 2 shallow machined grooves on both sides of the engine oil cooler housing. These grooves aid in the retention of liquid gasket used during engine production. This changed the appearance of the engine oil cooler housing but does not affect function or applicability.
167-T0601-12
Service Bulletin/Repair Instructions
06-001 RUNNING OUT OF FUEL, DUAL TANKS NOT EQUALIZING
05-011
Service Bulletin/Repair Instructions
This document is to inform dealers and workshops of the correction to Workshop Manuals for J08 engines listed below.
167-B0501-12
Service Bulletin/Repair Instructions
05 - 011 CORRECTIONS TO WORKSHOP MANUALS FOR J08 ENGINES. The standard gap between ends of the second piston ring and the oil ring.
167-B0503-12
Service Bulletin/Repair Instructions
SB ? 05 - 010 CORRECTION TO WORKSHOP MANUALS FOR THE J08E ENGINE. a) Resistance between terminals of the air intake pre-heater relay should be 64.0 ? 96.0 Ohms b) Illustration of the air intake pre-heater terminal should be revised. c) Resistance between terminals of the main relay should be 111 Ohms
167-B0505-12
Service Bulletin/Repair Instructions
SB ? 05 - 007 DESIGN CHANGE OF WATER PIPE FOR J08E
167-B0506-12
Service Bulletin/Repair Instructions
SB ? 05 - 008 This document is to inform the dealers about the addition of the pressure sensor cover and related part for the J08E engine.
167-B0508-12
Service Bulletin/Repair Instructions
SB - 05 - 005 PROPER MAINTENANCE PROCEDURES FOR GREASE LUBRICATED FRONT AXLES
167-B0504-12
Service Bulletin/Repair Instructions
SB - 05 - 003 This document is to inform dealers and workshops on procedures to activate exhaust brake operation.
167-R0403-12
Service Bulletin/Repair Instructions
C0003 Hino Motors Sales U.S.A., Inc. has determined that the Tie Rod End Dust Cover Boots and Draglink Dust Cover Boots on select vehicles may experience premature deterioration that could lead to premature wear of the Tie Rod Ends or Draglink assembly. To remedy this situation we have decided to replace both the left and right Tie Rod Ends and also the Draglink Assembly. Refer to the attached procedure on how to change the Tie Rod Ends and Draglink Assembly.
167R040312
Service Bulletin/Repair Instructions
C0003 Hino Motors Sales U.S.A., Inc. has determined that the Tie Rod End Dust Cover Boots and Draglink Dust Cover Boots on select vehicles may experience premature deterioration that could lead to premature wear of the Tie Rod Ends or Draglink assembly. To remedy this situation we have decided to replace both the left and right Tie Rod Ends and also the Draglink Assembly. Refer to the attached procedure on how to change the Tie Rod Ends and Draglink Assembly.
Reading this report
Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.