Vehicle report

2002 HYUNDAI SONATA

Service bulletins

86 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

DTN DCS

Other

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driver‑side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or non‑certified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

DTN DL

Other

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous driver’s-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.

25-BD-012H TSB

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

24-BD-001H

Service Bulletin/Repair Instructions

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

23-EM-005H

Service Bulletin/Repair Instructions

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

23-BD-007H

Service Bulletin/Repair Instructions

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

23-BD-002H

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

22-EM-010H

Service Bulletin/Repair Instructions

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.

22-GI-006H

Service Bulletin/Repair Instructions

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.

21-AT-006H

Service Bulletin/Repair Instructions

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicle’s owner’s manual.  Use of other ATF may result in improper shift quality or other drivability conditions.  Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

21-EM-004H

Service Bulletin/Repair Instructions

This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

21-BR-002H

Service Bulletin/Repair Instructions

This bulletin provides best practice recommendations when performing brake service procedures.

21-EM-003H

Service Bulletin/Repair Instructions

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

20-BR-002H

Service Bulletin/Repair Instructions

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

20-SS-004H

Service Bulletin/Repair Instructions

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the “Tire Balance Data Sheet” must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

20-BD-014H

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

20-SS-002H(1)

Service Bulletin/Repair Instructions

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.

20-BD-007H-1

Service Bulletin/Repair Instructions

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products.

20-EE-003H

Service Bulletin/Repair Instructions

This bulletin provides information on identifying dealer stock vehicles with either: • A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. • A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

20-AT-016H

Service Bulletin/Repair Instructions

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:

20-BD-007H

Service Bulletin/Repair Instructions

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products.

20-SS-001H

Service Bulletin/Repair Instructions

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years.

20-BE-001H

Service Bulletin/Repair Instructions

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.

19-BE-011H-1

Service Bulletin/Repair Instructions

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

19-GI-006H

Service Bulletin/Repair Instructions

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

DOR-T5K8Y-01

Service Bulletin/Repair Instructions

This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

DOR-Y5Q6Z-01

Service Bulletin/Repair Instructions

This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

5NP-S9D9P-10

Service Bulletin/Repair Instructions

THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT).

TSB-11-BR-002

Service Bulletin/Repair Instructions

HYUNDAI: ALL SONATA HYBRIDS. BRAKE BLEEDING PROCEDURE. *RM

TSB-09-AT-018

Service Bulletin/Repair Instructions

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE

TSB-09-AT-013

Service Bulletin/Repair Instructions

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE

0636006

Service Bulletin/Repair Instructions

EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB

0640018

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB

0650003

Service Bulletin/Repair Instructions

ABS PUMP SELF-CHECK NOISE. *TT

0540008

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC

158

Service Bulletin/Repair Instructions

REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT

01011901

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM

0550004

Service Bulletin/Repair Instructions

ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC

0380002

Service Bulletin/Repair Instructions

WATER LEAK BETWEEN THE TAILLIGHT LENSES AND THE BODY, RESULTING IN A LEAK INTO THE TRUNK AREA. *TT

08042004

Service Bulletin/Repair Instructions

DRIVABILITY CONDITIONS. *TT

0490011

Service Bulletin/Repair Instructions

WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT

0497002

Service Bulletin/Repair Instructions

FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT

0804

Service Bulletin/Repair Instructions

FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM

0440006

Service Bulletin/Repair Instructions

TRANSMISSION CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS. *TT 2-3 SHIFT FLARE IMPROVEMENT.

0436006

Service Bulletin/Repair Instructions

UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT

0450001

Service Bulletin/Repair Instructions

FRONT BRAKE DISC MINIMUM THICKNESS SHOP MANUAL CORRECTION. *MR

0450006

Service Bulletin/Repair Instructions

ANTI-LOCK BRAKING SYSTEM (ABS)TCS ACTIVATION MAY RESULT FROM UNDERINFLATED COMPACT SPARE TIRE. *TT

03010121

Service Bulletin/Repair Instructions

ENGINE CONTROL MODULE (ECM) REPROGRAMMING RELATED TO 2.7L V6 ENGINE 02 SENSORS (CAMPAIGN V02) - REVISED. MAY EXPERIENCE CHECK ENGINE LIGHT ON OR DIAGNOSTIC TROUBLE CODES P0133, P0134, P1134, P0153, P0154 AND P1154. *TT

0336022

Service Bulletin/Repair Instructions

BATTERY COVER INFORMATION. *TT

0336024

Service Bulletin/Repair Instructions

RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA). VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT

03360121

Service Bulletin/Repair Instructions

OXYGEN SENSOR CHANGE FOR THE 2.7L V6 (DELTA) ENGINE. *TT

135

Service Bulletin/Repair Instructions

2.7 V6 OXYGEN SENSOR WIRE REROUTING. *SC

0336019

Service Bulletin/Repair Instructions

ECM (ENGINE CONTROL MODULE) REPROGRAMMING FOR ENGINE HESITATION IN THE MORNING AND DIAGNOSTIC TROUBLE CODE P0139. *TT

0340014

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODE (DTC) P1723 ACCOMPANIED WITH MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED; TRANSAXLE HELD IN 2RD GEAR FAIL-SAFE; HARSH SHIFTS INTO REVERSE OR DRIVE. *TT

062003

Service Bulletin/Repair Instructions

DETAILED INFORMATION TO HYUNDAI DEALERSHIP SERVICE MANAGERS ON CAMPAIGN 059 - TEMPORARY SPARE TIRE AND TIRE INFLATION PRESSURE LABEL REPLACEMENT. *TT

0336006

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) P0125 DIAGNOSTIC INFORMATION CORRECTION. *TT

0340006

Service Bulletin/Repair Instructions

ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0750, P0755, P0760, P0765, P0770. *TT

133

Service Bulletin/Repair Instructions

THIRD GEAR FAIL-SAFE INFORMATION. *TT

02360221

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE. *TT

0236034

Service Bulletin/Repair Instructions

OXYGEN SENSOR WIRE REROUTING. *TT

0236037

Service Bulletin/Repair Instructions

ECM (ENGINE CONTROL MODULE) REPROGRAMMING FOR ENGINE HESITATION IN THE MORNING AND DIAGNOSTIC TROUBLE CODE P0139. *TT

0240026

Service Bulletin/Repair Instructions

ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0743, P0750, P0755, P0760, P0765, P0770. *TT

0236027

Service Bulletin/Repair Instructions

VERY BRIEF, SLIGHT HEADLAMP DIMMING CONDITION. *TT

0240024

Service Bulletin/Repair Instructions

IMPROVED CLUTCH RELEASE SHAFT UPPER AND LOWER BUSHING. *TT

0280001

Service Bulletin/Repair Instructions

A CONDITION MAY EXIST WHERE THE FRONT DOOR GLASS DOES NOT RAISE PROPERLY OR WILL NOT STAY FULLY CLOSED AND / OR DOES NOT LOWER PROPERLY. *TT

02360161

Service Bulletin/Repair Instructions

SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P0125 DIAGNOSIS. *JG

0236022

Service Bulletin/Repair Instructions

SUBJECT REGARDING ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE. *JG

0236023

Service Bulletin/Repair Instructions

SUBJECT REGARDING BATTERY AND BATTERY COVER CHANGE. *JG

0240019

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED SHIFTS. *JG

0250011

Service Bulletin/Repair Instructions

SUBJECT REGARDING CHANGE OF FRONT STABILIZER BAR BUSHING, BRACKET AND CLAMP. *JG

0250012

Service Bulletin/Repair Instructions

THIS BULLETIN INVOLVES INFORMATION RELATING TO A CHANGE IN THE REAR DRUM BRAKES TO REDUCE BRAKE SQUEAL/SQUEAK NOISE. *JG

0201008

Service Bulletin/Repair Instructions

SUBJECT REGARDING SATELLITE SENSOR REPLACEMENT. *JG

0236016

Service Bulletin/Repair Instructions

SUBJECT REGARDING MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P0125 DIAGNOSIS. *JG

02400131

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS. *JG

200502

Service Bulletin/Repair Instructions

SUBJECT REGARDING SIDE IMPACT AIR BAG WIRE HARNESS ROUTING. *JG

0201005

Service Bulletin/Repair Instructions

SUBJECT REGARDING SIDE IMPACT AIR BAG WIRE HARNESS ROUTING CAMPAIGN. *JG

0236014

Service Bulletin/Repair Instructions

SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P1372 DIAGNOSIS. *JG

0250007

Service Bulletin/Repair Instructions

SUBJECT REGARDING REAR STABILIZER BAR BUSHING REPLACEMENT-NOISE REPAIR PROCEDURE. *JG

0240013

Service Bulletin/Repair Instructions

CONCERNS WITH AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS. *YH

0297001

Service Bulletin/Repair Instructions

INFORMATION ON FULL AUTOMATIC TEMPERATURE CONTROL DIAGNOSIS. *YH

0240011

Service Bulletin/Repair Instructions

INFORMATION REGARDING AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *YH

122

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT. *SLC

0240008

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE A HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT IN VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. *SLC

0240003

Service Bulletin/Repair Instructions

SUBJECT REGARDING 2-3 SHIFT FLARE TRANSMISSION CONTROL MODULE REPROGRAMMING INSTRUCTIONS. *TT

24092001

Service Bulletin/Repair Instructions

INFORMATION REGARDING TEMPERATURE DISPLAY. *YD

082401

Service Bulletin/Repair Instructions

INFORMATION REGARDING TEMPERATURE DISPLAY. *YH

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2002 Hyundai Sonata Service Bulletins: 86 bulletins | CarFathom