Vehicle report

2002 HYUNDAI XG350

Service bulletins

72 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

DTN DCS

Other

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driver‑side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or non‑certified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

DTN DL

Other

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous driver’s-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.

25-BD-012H TSB

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

24-BD-001H

Service Bulletin/Repair Instructions

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

23-EM-005H

Service Bulletin/Repair Instructions

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

23-BD-007H

Service Bulletin/Repair Instructions

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

23-BD-002H

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

22-EM-010H

Service Bulletin/Repair Instructions

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.

22-GI-006H

Service Bulletin/Repair Instructions

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.

21-AT-006H

Service Bulletin/Repair Instructions

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicle’s owner’s manual.  Use of other ATF may result in improper shift quality or other drivability conditions.  Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

21-EM-004H

Service Bulletin/Repair Instructions

This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

21-BR-002H

Service Bulletin/Repair Instructions

This bulletin provides best practice recommendations when performing brake service procedures.

21-EM-003H

Service Bulletin/Repair Instructions

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

20-BR-002H

Service Bulletin/Repair Instructions

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

20-SS-004H

Service Bulletin/Repair Instructions

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the “Tire Balance Data Sheet” must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

20-BD-014H

Service Bulletin/Repair Instructions

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

20-SS-002H(1)

Service Bulletin/Repair Instructions

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.

20-BD-007H-1

Service Bulletin/Repair Instructions

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products.

20-EE-003H

Service Bulletin/Repair Instructions

This bulletin provides information on identifying dealer stock vehicles with either: • A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. • A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

20-AT-016H

Service Bulletin/Repair Instructions

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:

20-BD-007H

Service Bulletin/Repair Instructions

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products.

20-SS-001H

Service Bulletin/Repair Instructions

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years.

20-BE-001H

Service Bulletin/Repair Instructions

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.

19-BE-011H-1

Service Bulletin/Repair Instructions

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

19-GI-006H

Service Bulletin/Repair Instructions

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

12-AT-023

Service Bulletin/Repair Instructions

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

TSB-09-AT-018

Service Bulletin/Repair Instructions

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE

TSB-09-AT-013

Service Bulletin/Repair Instructions

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE

0636006

Service Bulletin/Repair Instructions

EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB

0640018

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB

0640004

Service Bulletin/Repair Instructions

OIL LEAK AT REDUCTION BRAKE PISTON COVER. *TT

0540008

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC

158

Service Bulletin/Repair Instructions

REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT

0536010

Service Bulletin/Repair Instructions

DIAGNOSING DTC P1159 ( VARIABLE INTAKE TARGET POSITION). *TT

01011901

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM

154

Service Bulletin/Repair Instructions

ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT

0136019

Service Bulletin/Repair Instructions

P1151 (ACCELERATOR POSITION SENSOR -- ECM). *TT

0136020

Service Bulletin/Repair Instructions

ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT

0236005

Service Bulletin/Repair Instructions

ELECTRONIC THROTTLE CONTROL SYSTEM (ETS) INITIALIZATION. *TT UPDATE. *TT UPDATE. *TT

0436020

Service Bulletin/Repair Instructions

2001-2005 XG300/350 P0171, P0174 (SYSTEM TOO LEAN BANK 1/BANK 2). *NM

0436022

Service Bulletin/Repair Instructions

DIAGNOSTIC TROUBLE CODE (DTC) P1178 -ELECTRONIC THROTTLE SYSTEM (ETS) MOTOR POWER-OPEN AND P1118 (ETS) MOTOR. *NM

0497002

Service Bulletin/Repair Instructions

FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT

0804

Service Bulletin/Repair Instructions

FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM

0436006

Service Bulletin/Repair Instructions

UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT

0090007

Service Bulletin/Repair Instructions

INTEGRATED MEMORY SYSTEM (IMS) OPERATION. *TT *MJ

0440002

Service Bulletin/Repair Instructions

2002-03 XG350 SHUDDER OR VIBRATION DURING ACCELERATION.*MR

0336022

Service Bulletin/Repair Instructions

BATTERY COVER INFORMATION. *TT

0340014

Service Bulletin/Repair Instructions

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODE (DTC) P1723 ACCOMPANIED WITH MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED; TRANSAXLE HELD IN 2RD GEAR FAIL-SAFE; HARSH SHIFTS INTO REVERSE OR DRIVE. *TT

133

Service Bulletin/Repair Instructions

THIRD GEAR FAIL-SAFE INFORMATION. *TT

0390007

Service Bulletin/Repair Instructions

POWER DOOR LOCK ACTUATOR CIRCUIT ETM/SHOP MANUAL CORRECTION. *TT

02360321

Service Bulletin/Repair Instructions

ECM (ENGINE CONTROL MODULE) REPROGRAMMING INSTRUCTIONS FOR P0139 AND P0159 AND REPROGRAMMING FOR SMOOTHER FEELING INITIAL ACCELERATION. *TT

0220009

Service Bulletin/Repair Instructions

CAMSHAFT IDENTIFICATION AND SHOP MANUAL. *TT

0236035

Service Bulletin/Repair Instructions

CRUISE CONTROL MAIN SWITCH TURNS OFF BY ITSELF. *TT

0290015

Service Bulletin/Repair Instructions

CHANGE OF VANITY LAMP POWER SOURCE. *TT

0220005

Service Bulletin/Repair Instructions

SUBJECT REGARDING ACCESSORY DRIVE SYSTEM COMPONENTS. *TT

02360161

Service Bulletin/Repair Instructions

SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P0125 DIAGNOSIS. *JG

0236023

Service Bulletin/Repair Instructions

SUBJECT REGARDING BATTERY AND BATTERY COVER CHANGE. *JG

0236025

Service Bulletin/Repair Instructions

SUBJECT REGARDING CAMSHAFT POSITION SENSOR (CMP) WIRING LENGTH CHANGE. *JG

0240019

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED SHIFTS. *JG

0250011

Service Bulletin/Repair Instructions

SUBJECT REGARDING CHANGE OF FRONT STABILIZER BAR BUSHING, BRACKET AND CLAMP. *JG

0236020

Service Bulletin/Repair Instructions

SUBJECT REGARDING CRANKSHAFT AND CAMSHAFT POSITION SENSOR PART DESCRIPTION CORRECTION. *JG

02400131

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS. *JG

125

Service Bulletin/Repair Instructions

SUBJECT REGARDING FULL AUTOMATIC TEMPERATURE CONTROL DIAGNOSIS. *TT

0236013

Service Bulletin/Repair Instructions

SUBJECT REGARDING COOLING SYSTEM WIRING DIAGRAM CORRECTION. *JG

0250007

Service Bulletin/Repair Instructions

SUBJECT REGARDING REAR STABILIZER BAR BUSHING REPLACEMENT-NOISE REPAIR PROCEDURE. *JG

123

Service Bulletin/Repair Instructions

SUBJECT REGARDING ELECTRONIC THROTTLE CONTROL SYSTEM (ETS) INITIALIZATION AND RADIO INTERFERENCE FIELD FIX. *TT

0236007

Service Bulletin/Repair Instructions

SUBJECT REGARDING REPROGRAMING. *JG

0240013

Service Bulletin/Repair Instructions

CONCERNS WITH AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS. *YH

0297001

Service Bulletin/Repair Instructions

INFORMATION ON FULL AUTOMATIC TEMPERATURE CONTROL DIAGNOSIS. *YH

0240011

Service Bulletin/Repair Instructions

INFORMATION REGARDING AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *YH

122

Service Bulletin/Repair Instructions

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT. *SLC

0240008

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE A HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT IN VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. *SLC

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.