Vehicle report

2015 INTERNATIONAL LONESTAR

Service bulletins

143 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

IK2600052

Service Bulletin/Repair Instructions

This article describes how to fix a speedometer that does not read accurately. An inaccurate speedometer can be caused by changing the tire size, changing rear axle ratio (RAR), or by parameters being inadvertently changed during a programming event. Use the formulas and calculator below to correct the pulses per mile (PPM).

IK1900198

Service Bulletin/Repair Instructions

This article only applies to Models w/ 0016UZL Built Between 06/23/2014 – 05/11/2020 OR Models w/ 0016UZL w/ Safety Recall 14516 Completed Reference the appropriate Technician Manual for models outside of this population. Safety Recall 14516 has been issued for units built before June 23, 2014. For LT and 2018+ LoneStar: If there is a complaint of the bunk blower turning off after an auto start event, the BCM needs to be updated to Data Version 323 or higher. • The bunk blower turning off was only present in BCM Data Version 309 to Data Version 322 To properly diagnose the system, you must ensure the recall has been performed. Only the "Cold Loop" sealed refrigerant core PN # 2614669C1 is to be replaced when the refrigerant circuit fails. DO NOT REPLACE THE COMPLETE UNIT IF THE A/C IS NOT FUNCTIONING. Complete unit is not Warrantable Refer to the BASIC TROUBLESHOOTING below before replacing any components. This will help you identify which component is at fault or any electrical issues. Refer to PARTS INFORMATION to properly identify the parts that may require replacement The A/C portion of the system is listed below in the parts section. The 16UZL No-Idle HVAC system is designed to disengage when the engine is started, and can be turned on with the key in any position. This battery-powered no-idle HVAC system provides heating and cooling of the sleeper area without use of the vehicle engine. The system is comprised of the no-idle HVAC components located in the sleeper HVAC module, a separate fuel-operated coolant heater mounted under the sleeper, and four additional batteries housed in a second battery box. The no-idle HVAC system shares the air handling assembly and several major components with the truck's standard HVAC system. Most importantly, the shared evaporator core contains refrigerant circuits for both the no idle system and the truck's standard A/C system. With this configuration, some procedures required to service the no idle A/C system will require opening the refrigerant circuit of the truck's standard A/C system. Trucks equipped with the 16UZL No-Idle HVAC system have two separate HVAC systems (Standard Truck A/C and the MaxxPower unit); it is important to identify each clearly, so you are troubleshooting the correct system. Per the Operator's Manual page 10: Run the heater at least once a month during the year (for a minimum of 15 minutes).

IK1900240

Service Bulletin/Repair Instructions

This document will guide the user through the necessary steps to install the Pressure Transducer (PT) Switch Conversion Kit onto model year 2012 thru 2016 ProStar® and LoneStar®(Built prior to January 20,2015). This conversion is required to be performed during a A/C system failure in which the refrigerant system is opened.

IK2600090

Other

New CARB Idle Reduction Change Request

IK4300035

Service Bulletin/Repair Instructions

This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files. It allows users to quickly load files either manually or directly from the Diamond Logic Builder Vehicles folder using VIN-based selection. As files are added or removed, the comparison runs automatically with no manual action required. The program presents results in an interactive table that shows feature codes, descriptions, access levels, and whether each feature is present in each selected file. Built-in search, filtering, and sorting make it easy to locate specific features or focus only on differences between files. Column visibility can be customized to show or hide descriptions and access information as needed. Users can remove files individually or clear all files at once, with results updating instantly. The tool also includes reporting and export options that reflect exactly what is visible on screen, allowing results to be printed, copied, saved as text, or exported to CSV for use in Excel or other spreadsheet tools. Overall, the program streamlines the process of comparing vehicle feature configurations, helping users quickly identify differences, validate setups, and document results without manual comparison or external tools.

IK2600255

Other

This document provides guidance for assessing the feasibility of implementing a customer-requested change to an engine or vehicle parameter/feature. Customer requested changes will be approved in accordance with the requirements specified in 40 CFR Part 1037 to ensure continued compliance with greenhouse gas (GHG) regulations.

IK2600047

Service Bulletin/Repair Instructions

Engine replacements for all International engines will need to follow this procedure.

IK1600272

Service Bulletin/Repair Instructions

This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle cabs and windshields using an ultrasonic sound detector.

IK0600030

Service Bulletin/Repair Instructions

This document will guide the user through understanding Prop Shaft Codes and understanding the variations of prop codes. (Metric Prop codes start with the number a 4 and Non metric Prop codes start with a 2.)

IK1201009

Service Bulletin/Repair Instructions

In some geographic areas, ambient temperatures reaching below 15°F (-10 °C), including high levels of humidity, an operator may experience engine stalling, low performance, and or poor aftertreatment performance. This is caused by condensation accumulating and freezing within the Charge Air Cooler (CAC); affecting air flow into the engine. This article lists all the currently available winter front covers that can be installed on the front grille and bumper to reduce cold air flow to the engine compartment.

IK3400001

Service Bulletin/Repair Instructions

Title: Service Portal iKNow Feedback Case Types Applies To: All

IK1400005

Service Bulletin/Repair Instructions

Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles

IK1900022

Service Bulletin/Repair Instructions

Title: A/C Refrigerant and Oil Capacities Applies To: All current models

IK0900157

Service Bulletin/Repair Instructions

Title: Fan belt replacement guidelines for frayed edges Applies To: All Models

IK1200716

Service Bulletin/Repair Instructions

Title: Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure Applies To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of Conformance and/or Clean Idle Sticker, Clean Truck Check

IK0500054

Service Bulletin/Repair Instructions

Title: Steering Gear Seal Repair Guidelines Applies To: Steering gears

IK2600069

Service Bulletin/Repair Instructions

Title: How to Request a Horsepower Quote Applies To: All International and Cummins Electronic engines

IK0300078

Service Bulletin/Repair Instructions

This document reminds technicians of the critical relationship between the truck's suspension and the driveline operating angles. The information applies to diesel, gas, and electric vehicles.

IK1400023

Service Bulletin/Repair Instructions

This article addresses chassis lean conditions on all chassis. This does not include any diagnostics for body leans such as a cab lean. Keep in mind that a chassis lean may cause or accentuate a cab lean. Filling out the printable form and using the notes in blue will help you to determine the source of the lean and identify the action and parts required to correct the lean.

IK0400037

Service Bulletin/Repair Instructions

This document is to guide users to eliminate brake pedal rattle noise.

IK08000403

Service Bulletin/Repair Instructions

This document details the procedure that must be followed to ensure proper alternator troubleshooting.

IK0800482

Service Bulletin/Repair Instructions

This document covers battery diagnostics, maintenance and storage requirement.

IK0200013

Service Bulletin/Repair Instructions

Suggested alignment target values when performing a vehicle axle alignment.

IK0800407

Service Bulletin/Repair Instructions

Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.

IK0800351

Service Bulletin/Repair Instructions

J1939 Data Link Source Address Information

IK0300010

Service Bulletin/Repair Instructions

Diagnosis of chassis wander complaints.

IK0400040

Service Bulletin/Repair Instructions

General Wheel Speed Sensor Troubleshooting

IKo800080

Service Bulletin/Repair Instructions

J1939 Data Link Troubleshooting

IK1900272

Service Bulletin/Repair Instructions

Potential A/C Compressor Parts shortage - 4158126C1 (A/C compressor)

IK1200101

Service Bulletin/Repair Instructions

Cummins Programming guide and fault codes285 & 265; only vehicles built with Cummins B6.7, X15, or L9 engines

IK1201237

Service Bulletin/Repair Instructions

Turbocharger oil supply tube retrofit; only models with 2010 emissions MaxxForce 11 and 13 engines and N13 engines

IK1201472

Service Bulletin/Repair Instructions

Pico Scope CCOS (Crankcase Separator Test)

IK0800605

Service Bulletin/Repair Instructions

PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics

IK0800607

Service Bulletin/Repair Instructions

PicoScope Test - Battery Loss of Charge - Parasitic Draw Test

IK0800609

Service Bulletin/Repair Instructions

PicoScope Test for Datalink (CAN) Health Shorts & opens

IK0800610

Service Bulletin/Repair Instructions

PicoScope Test Resistance and Ohmmeter

IK0800611

Service Bulletin/Repair Instructions

PicoScope Wheel Speed Sensor Test

IK1201469

Service Bulletin/Repair Instructions

PicoScope Test One Channel RCT

IK1600261

Service Bulletin/Repair Instructions

Cab Components That Reduce Wheel End Vibration Complaints. NOTE: Lonestar Day Cab Only

IK1600131

Service Bulletin/Repair Instructions

Cab water leak troubleshooting tips; HX with steel cab only

IK0800080

Service Bulletin/Repair Instructions

J1939 Data Link Troubleshooting

IK1000003

Service Bulletin/Repair Instructions

Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps

IK2600251

Service Bulletin/Repair Instructions

How to obtain As built parameter list

IK2600254

Service Bulletin/Repair Instructions

New or replacement body control Module (BC,BCM) not detected; Gen 4 BCM

IK1201299

Service Bulletin/Repair Instructions

Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines

IK1201391

Service Bulletin/Repair Instructions

Snap-On torque wrench requirement for all big bore engine connecting rod bolt(s).

IK0700112

Service Bulletin/Repair Instructions

Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems

IK1900259

Service Bulletin/Repair Instructions

Day cab roof air deflector causing loud vibration noise at highway speed

IK0100051

Service Bulletin/Repair Instructions

Frame Rail Straightness Inspection Procedure

IK0500038

Service Bulletin/Repair Instructions

Steering Shake, Shimmy, Shudder, Wobble, Steering Vibration; only models built with 14K weight rated axles or lower

IK1500074

Service Bulletin/Repair Instructions

Fuel Filters, Winter Additives, and Blending Fuels for Cummins® Engines

IK1600233

Service Bulletin/Repair Instructions

Cab Lean Concern

IK0800504

Service Bulletin/Repair Instructions

Repair Procedures for Vehicles Struck by Lightning

IK0800284

Service Bulletin/Repair Instructions

Ambient Air Temperature (AAT) Sensor Faults/Location/Diagnostics

IK0800475

Service Bulletin/Repair Instructions

Radio Diagnostics and Information

IK1600258

Service Bulletin/Repair Instructions

Cleaning and Disinfecting Trucks and Buses

IK0400159

Service Bulletin/Repair Instructions

Bendix EC80 Blank Module Replacement Program; This document will guide the user through selecting the correct ABS module when it has been determined a replacement is needed. Only Models with EC-80 ABS Controller

IK0800364

Service Bulletin/Repair Instructions

Stand Alone Real Time (SART) Module Diagnostics. Only 2010 and later models equipped with MaxxForce® 11/13/15 engines or N13 with feature 0508051

IK1600207

Service Bulletin/Repair Instructions

Wind noise at upper side of cab door due to door out of alignment

IK0700097

Service Bulletin/Repair Instructions

NEW Ultrasonic DEF Head Unit; All SCR vehicles

IK0800444

Service Bulletin/Repair Instructions

Driver Information Display (VIS/DID) screen fails to boot up.

19108

Service Bulletin/Repair Instructions

Certain LoneStar® models may have been built without transmission oil cooler lines.

IK0700079

Service Bulletin/Repair Instructions

SCR Vehicles Setting DEF Quality Faults due to Crossed DEF Tank Coolant Lines or Inverted DEFTHV

IK0800092

Service Bulletin/Repair Instructions

The First Check to make when Troubleshooting any Body Controller or ESC Issue

K1200716

Service Bulletin/Repair Instructions

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure

IK0800503

Service Bulletin/Repair Instructions

ISB Starting System Diagnostics; Only models built with cummins ISB engines

IK0800059

Service Bulletin/Repair Instructions

Brake Lights Staying On

IK0800017

Service Bulletin/Repair Instructions

Programing New Key Fobs

59310-004

Service Bulletin/Repair Instructions

Hendrickson Assembly Instructions; Transverse Torque Rods

IK0800579

Service Bulletin/Repair Instructions

Xantrex 1200W Power Inverter Information; only models with feature code 0008XLD

IK0800510

Service Bulletin/Repair Instructions

Cooper Bussmann Inverter Information/Diagnostics; only models with feature code 0008XDM or 0008XDN and built after 05/12/2014

IK0800130

Service Bulletin/Repair Instructions

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

IK0800460

Service Bulletin/Repair Instructions

Build to VIN Wiring Harnesses

IK0300047

Service Bulletin/Repair Instructions

Improved Bushings for Hendrickson Torque Rods

IK0400077

Service Bulletin/Repair Instructions

FLR-10 Bendix Wingman Misalignment Issues; only models with Feature Code 08TKY Wingman FLR-10 Radars

4328530R1

Service Bulletin/Repair Instructions

Tool Instruction - BCM Programming Harness

IK1900172

Service Bulletin/Repair Instructions

Espar Airtronic Heater Diagnostic Guide; only models with Feature code 16VTV

IK1900168

Service Bulletin/Repair Instructions

Fifth Wheel Jaw Unlock; only models with Feature 595BAW or 597017 - electronic Jaw release

IK4300001

Service Bulletin/Repair Instructions

Updating OnCommand Link with Accelerator

IK1200921

Service Bulletin/Repair Instructions

ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting

IK2700100

Service Bulletin/Repair Instructions

OnCommand EZ-Tech

IK2500511

Service Bulletin/Repair Instructions

Using Supplier Software to Check DTCs

IK0800341

Service Bulletin/Repair Instructions

Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG

IK0700096

Service Bulletin/Repair Instructions

Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR Aftertreatment system and N9, N10, N13, A26 or Cummins ISB, ISL, ISX engines built from January 2016

IK0800546

Service Bulletin/Repair Instructions

HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM

IK1201383

Service Bulletin/Repair Instructions

LoneStar Air Filter Service Procedure

IK2900030

Service Bulletin/Repair Instructions

Dealer EZ-Tech and Diagnostic Software Support Resource Center

IK1201363

Service Bulletin/Repair Instructions

CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.

IK1201360

Service Bulletin/Repair Instructions

Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.

IK2700090

Service Bulletin/Repair Instructions

OnCommand EZ-Tech Download Center

IK0800537

Service Bulletin/Repair Instructions

DM harness inspection; Only with Steering Column feature code 05710

IK0500058

Service Bulletin/Repair Instructions

Steering Fluids

IK1201248

Service Bulletin/Repair Instructions

Cooling System Flush Procedure

IK1600116

Service Bulletin/Repair Instructions

Mirror / Map Light / Visor LED Lighting Up when CB MIC is Keyed

IK0800374

Service Bulletin/Repair Instructions

To Get A Helios Capture; All 1939 and 1708 multiplexed trucks only

IK1100031A

Service Bulletin/Repair Instructions

HARD TO CRANK CONDITION ON VEHICLES WITH HYDRAULIC CLUTCH LINKAGE AND SOLO CLUTCH

IK0400057

Service Bulletin/Repair Instructions

NEW BRAKE LIGHT OPERATION; PROSTAR AND LONESTAR WITH AIR BRAKES

IK1200029

Service Bulletin/Repair Instructions

RADIATOR INTERNAL RESTRICTION AND FLUSH PROCEDURE

IK1900223

Service Bulletin/Repair Instructions

Air Conditioning Electrical Diagnostics

IK1900228

Service Bulletin/Repair Instructions

2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)

IK0800441

Service Bulletin/Repair Instructions

Adding an Electronic Trailer Brake Controller

IK0400088

Service Bulletin/Repair Instructions

Brake Single Hot Wheel End Service Procedure

IK-1201314

Service Bulletin/Repair Instructions

PERFORMING RELATIVE COMPRESSION TEST AND MISFIRE TEST WITH CPA TOOL

IK-1500051

Service Bulletin/Repair Instructions

IK1500051 - DAVCO FUEL PRO 382 TECHNICAL MANUAL, INSTALLATION, DIAGNOSTICS, AND SERVICE

IK-1201253

Service Bulletin/Repair Instructions

IK1201253 - EXHAUST MANIFOLD SERVICE PROCEDURES

IK-1201326

Service Bulletin/Repair Instructions

IK1201326 - SERVICE PARTS DAMAGED NEW TURBOCHARGER OIL SUPPLY TUBE

IK-0500056

Service Bulletin/Repair Instructions

NEW STEERING SHAFT HEX BOLT

IK0800427

Service Bulletin/Repair Instructions

Active Faults During Load Shed

IK1900245

Service Bulletin/Repair Instructions

ESPAR D5 Hydronic Diagnostic Guide

IK0800414

Service Bulletin/Repair Instructions

Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

IK1900235

Service Bulletin/Repair Instructions

No-Idle HVAC Operational Check - STARTING POINT

IK1900239

Service Bulletin/Repair Instructions

Symptom 5: NoIdle HVAC Blows Warm Air

121602

Service Bulletin/Repair Instructions

Change in Seat Belt Manufacturer - Inspection and Replacements

IK1100031

Service Bulletin/Repair Instructions

Hard to Crank Condition with Hydraulic Clutch Linkage and Solo Clutch

IK0400144

Service Bulletin/Repair Instructions

Standard to Heavy Duty Brake Chamber Replacement

IK1600219

Service Bulletin/Repair Instructions

ESPAR Preventative Maintenance / Inpection

IK1900234

Service Bulletin/Repair Instructions

Symptom 1: No Idle HVAC Cools but Operates Incorrectly

IK1900237

Service Bulletin/Repair Instructions

Symptom 3: NoIdle HVAC Inoperative

IK0900118

Service Bulletin/Repair Instructions

MaxxPower Condenser Fan Diagnostics with the MaxxPower No-idle System (16UZL)

IK1900212

Service Bulletin/Repair Instructions

Front Blower Motor Runs Breifly At Initial Power Up

REC15509

Service Bulletin/Repair Instructions

A jump start or electrical load dump event could result in an overvoltage condition of the cab Linear Power Module (LPM). The overvoltage condition could eventually cause overheating of the LPM circuit board.

IK0400125

Service Bulletin/Repair Instructions

Rear S Cam Tube / Bracket part update

IK0400146

Service Bulletin/Repair Instructions

N13, MaxxForce 11, 13 engine Two Cylinder Air Compressor Testing

REC15511

Service Bulletin/Repair Instructions

An incomplete weld at the flared section of the tail pipe may cause a crack in the weld, which may result in partial or full separation of the tail pipe from the vertical exhaust pipe.

IK1100005

Service Bulletin/Repair Instructions

Eaton Clutch Information

IK1900218

Service Bulletin/Repair Instructions

ESPAR AirTronic Low Run Time.

IK0700032

Service Bulletin/Repair Instructions

DPF Snap Accel Test - Quick Test to All vehicles with DPFs

REC15504

Service Bulletin/Repair Instructions

A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.

IK1900225

Service Bulletin/Repair Instructions

Air Conditioning Mechanical Pressures Diagnostics

IK0900110

Service Bulletin/Repair Instructions

Coolant odor in cab with rear HVAC; equipped with Feature 0595BJN or 0595BWZ

IK1500005

Service Bulletin/Repair Instructions

Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; equipped with feature 595192 built after 08/19/2002

IK1500035

Service Bulletin/Repair Instructions

Dual Fuel Tank Transfer Pump Troubleshooting on Post-2007 NGV and ProStar

IK0400104

Service Bulletin/Repair Instructions

04SPL, MCAC 476, Yoosung, Compressor - Service Information

IK1900207

Service Bulletin/Repair Instructions

HVAC Diagnostic Information

IK1900236

Service Bulletin/Repair Instructions

Symptom 2: No-Idle HVAC Fault Codes

IK1900238

Service Bulletin/Repair Instructions

Symptom 4: No-Idle HVAC Digital Display Inoperative

IK1100025

Service Bulletin/Repair Instructions

CLUTCH SERVICE INFORMATION; EQUIPPED WITH HYDRAULIC CLUTCH SYSTEMS

IK0800485

Service Bulletin/Repair Instructions

Cluster Software Update Instructions

AFC 14906

Service Bulletin/Repair Instructions

Clutch Switch Inspection and Replacement.

IK0800463

Service Bulletin/Repair Instructions

HIGH OR SPIKING VOLTAGE ONLY WITH LEECE-NEVILLE ALTERNATOR USING REMOTE VOLTAGE SENSE

IK0800411

Service Bulletin/Repair Instructions

Body Controller Resource Center

IK0800412

Service Bulletin/Repair Instructions

Headlight Operation and Troubleshooting; only Post 2007 Vehicles Built with a Body Controller

IK0800172

Service Bulletin/Repair Instructions

NAVISTAR: VARIOUS TYPES OF VEHICLES INCLUDING LONESTAR, PROSTAR, 8600, AND 7600 VEHICLES WILL NEED AN OPERATION TO IMPROVE THE CAB CIRCUIT GROUNDS. 7/17/15 *TA

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.