Vehicle report

2021 KTM 1290 SUPER DUKE R

Service bulletins

3 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

KTB2407

Service Bulletin/Repair Instructions

SOFTWARE UPDATE OF THE RACE ON SYSTEM In the course of continuous product improvement and further development, the locking behavior of the RaceOn fuel tank cap on the above-mentioned models has been modified to prevent occasional damage. For this purpose, the time between switching off the ignition and the automatic locking of the fuel tank cap was increased from 60 seconds to 120 seconds. KTM therefore recommends updating the software of the RaceOn lock system.

KTB2402

Service Bulletin/Repair Instructions

During continuous product development, the exhaust flap control on the above-mentioned Super Duke models was improved. Performing the update prevents a possible malfunction of the exhaust flap and error messages. On affected 2020, 2021 and 2022 Super Duke models the following updates must be performed: •Install a new V-clamp D=70.1 (#61705058200) on the exhaust (see Fig.1). An additional anti-twist device on the improved clamp prevents possible damage to the radiator. •Install a new header gasket 54 mm (#61705005105) on the exhaust (see Fig.1). •Install the new repair kit (#A62405031044) for the exhaust flap control (see Fig. 2). •Install the latest software file. •Use action code 00 for this update. On affected 2023 Super Duke models the following update must be performed: •Install the latest software file. Note: Model year 2023 Super Duke’s already have the new V-clamp D=70.1, header gasket 54 mm and repair kit installed therefore these parts do not need to be replaced and updated on the 2023 Super Duke models. Only the latest software file needs to be installed on 2023 Super Duke models. •Use action code 01 for this update.

KTB2211

Service Bulletin/Repair Instructions

KTM North America, Inc. has determined that a defect which relates to motor vehicle safety exists with certain model year 2020, 2021 and 2022 Super Duke R motorcycles. The recall pertains to a potential electrical short circuit failure if the main wiring harness becomes damaged. Therefore the wiring harness on affected motorcycles must first be inspected to verify if the wiring harness is currently routed to the improved wiring harness standards along with being equipped with the wiring harness protection parts. Motorcycles that have incorrectly routed wiring and that are missing the wiring harness protection parts can potentially experience damage in certain frame contact areas which could cause the wire to chafe or melt in the area of damage which could cause the engine to stall. If a short circuit occurs there is a possibility it could lead to injury and/or damage to property.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.