Vehicle report

2008 MACK CHU

Compare every MACK CHU yearNHTSA and EPA records

Service bulletins

186 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

CBR 2362-3 202604

Service Bulletin/Repair Instructions

CBR - Mack Carrier Nut Adhesive Change.

CBR 2573-1 202604

Service Bulletin/Repair Instructions

CBR - Mack Chassis - Through Shaft Bearing Retainer Breakage On Mack Carriers.

CBR 820-9 202601

Service Bulletin/Repair Instructions

CBR - Mack Chassis - Engine Brake Only Works With The Brake Pedal, No Function During Cruise. US07 And Newer Emissions, Model Year 2008 And Newer.

CBR 2488 072025

Service Bulletin/Repair Instructions

CBR - A significant GPS reporting issue is affecting fleet operations, with trucks maintaining back-office communication but failing to transmit GPS location data.

CBR 407 072025

Service Bulletin/Repair Instructions

CBR - To correct the MID136 SID 66 FMI 7 fault code the latest Bendix VCP file will need to downloaded.

CBR 170-8 202505

Service Bulletin/Repair Instructions

Inactive Code P25AE00 Being Generated After A Hard Pull And A Momentary Drop In Engine Oil Pressure (Low Oil Pressure) (Possible Related Codes - SPN4811 , SPN 100 , PID 100)

CBR 2464-1 202505

Service Bulletin/Repair Instructions

Mack Chassis - Rear Axle Overheat

CBR-407 202409

Service Bulletin/Repair Instructions

CBR: To correct the MID136 SID 66 FMI 7 fault code the latest Bendix VCP fi le will need to be downloaded.

CBR-2383 202406

Service Bulletin/Repair Instructions

CBR - Accelerator Pedal: Inspection Instructions

CBR-202 202402

Service Bulletin/Repair Instructions

CBR - Automated Manual Transmission ( AMT ) Flywheel Pilot Bearing Wear On Input Shaft.

CBR-2347 202402

Service Bulletin/Repair Instructions

CBR - Active "Set Park Brake" Message On Drivers Information Display (DID).

M-465-001 202311

Service Bulletin/Repair Instructions

TSB: Mack Trucks now offer an improved HD Inter-Axle Through Shaft for the CRD 125, 150, 180, and 200 family carriers. The new HD shaft went into production on January 23rd, 2023 for 2.54 - 3.50 axle ratios and April 1st, 2023 for 3.56 - 3.98 ratios. The new HD through shaft is an upgrade over the current standard shaft and can now be used as a replacement part instead of the standard shaft. The new HD shaft has a new design to increase strength, longevity and life over the standard shaft.

M-141-001 202308

Service Bulletin/Repair Instructions

TSB: Air Restriction Indicator

M728-005A 202308

Service Bulletin/Repair Instructions

TSB: Barksdale Leveling Valve, Leak Test

KC-614-Ver4

Service Bulletin/Repair Instructions

CBR: eWarranty To UCHP Labor Code ( SCC Code ) Crossover, Conversion Information For Use With Campaigns ( FI, PI ) And Recalls ( EC, SC ), Location On Trucks Dealer Portal ( TDP )

KC-474-Ver5

Service Bulletin/Repair Instructions

CBR: Diagnostic Trouble Code (DTC) P215A-64, Fault Code SPN 84 FMI 19

M-170-001

Service Bulletin/Repair Instructions

TSB: Stock Vehicle Storage and Maintenance

M-170-002

Service Bulletin/Repair Instructions

TSB: New Vehicle Safety Certification Requirements for Vehicles, U.S. and Canada

M-170-003

Service Bulletin/Repair Instructions

TSB: Vibration Diagnostics

S7627

Service Bulletin/Repair Instructions

Mack MMD Alternator Pulley

KC-2248

Service Bulletin/Repair Instructions

Flywheel Housing Thread Repair

KC-395

Service Bulletin/Repair Instructions

Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)

M-214-003

Service Bulletin/Repair Instructions

2008 document reformated to be published as a TSB in Impact. Injector rocker arm service.

M-237-001

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Injector copper sleeves.

M-237-002

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Injector removal tool.

M-261-005

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Coolant tank mounting bracket.

M-261-008

Service Bulletin/Repair Instructions

2007 document reformatted to be published as a TSB in Impact.Coolant level sensor.

M-363-001

Service Bulletin/Repair Instructions

2008 document reformated to be published as a TSB in Impact. Windshield wiper arm nozzle.

M-413-006

Service Bulletin/Repair Instructions

2007 document reformatted to be published as a TSB in Impact.Clutch air assist cylinder vent.

M-431-001

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Synchronizer fastener change.

M-431-002

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. T300 transmission synchronizers repair.

M-593-001

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. ABS sensor mounting bracket.

M-818-001

Service Bulletin/Repair Instructions

2007 document reformatted to be published as a TSB in Impact. Cab height adjustment.

M-874-003

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Air conditioner evaporator freeze up fault.

M-214-002

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Rocker Shaft Oil Transfer Tube Installation.

M-251-008

Service Bulletin/Repair Instructions

2008 document reformated to be published as a TSB in Impact. Intake mounting hardware.

M-364-002

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Service Brake Switch Test.

M-728-004

Service Bulletin/Repair Instructions

2008 document reformatted to be published as a TSB in Impact. Ride Height Adjustment tool and gauge.

M-265-002

Service Bulletin/Repair Instructions

TSB-Charge Air Cooler t-clamp install.

M-728-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Air suspension ride height.

M-411-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Two-Piece clutch brake.

M-874-002

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. HVAC fine particulate filter.

M-222-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Loose oil filter spud.

M-252-002

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. DPF outlet pipe heat shield.

M-260-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Cooling system connections.

M-374-001

Service Bulletin/Repair Instructions

2008 Document reformated to be published as a TSB in Impact. Revised battery ti battery cable

M-801-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Paint protection.

M-846-004

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Fender mounted mirror washer kit.

M-255-016

Service Bulletin/Repair Instructions

2009 Document reformatted to be published as a TSB in Impact. Turbo Actuator Connector Repair.

M-252-001

Service Bulletin/Repair Instructions

EXHAUST FLEX PIPES CRACKS

M-451-001

Service Bulletin/Repair Instructions

2007 Document reformatted to be published as a TSB in Impact. Updated Crossmember for improved clearance.

M-451-002

Service Bulletin/Repair Instructions

2009 Document reformatted to be published as a TSB in Impact. Axle Carrier Pinion Angles

M-561-002

Service Bulletin/Repair Instructions

2009 Document reformatted to be published as a TSB in Impact. New Air Dryer

M-711-001

Service Bulletin/Repair Instructions

2008 Document reformatted to be published as a TSB in Impact. Rear Suspension Repair.

M-711-002

Service Bulletin/Repair Instructions

2008 Document reformated to be published as a TSB in Impact. Frame reinforcement plate.

M-258-001

Service Bulletin/Repair Instructions

2008 document reformated to be published as a TSB in Impact. All CXU, CHU, GU, MRU's built with Volvo Engines and 07 Emissions. Cleaning Aftertreatment Fuel Injectors.

M-265-001

Service Bulletin/Repair Instructions

2008 document reformated to be published as a TSB in Impact. All CXU, CHU, & GU Models built before May 2007. Charge Air Cooler Mounting Hardware Kit.

KC-750

Service Bulletin/Repair Instructions

US10 Emission Engines - Diagnostic Trouble Code ( DTC ) SPN 1231 FMI 9 Troubleshooting.

KC-745

Service Bulletin/Repair Instructions

Automated Manual Transmission ( AMT ) I-Shift / mDRIVE - Ribbon Harness Replacement - Speed Sensor Bolts, Possible Fault Codes P1058 - 21 Or MID 130 PID 161 FMI 1

KC-2112

Service Bulletin/Repair Instructions

Programming Failure - Chassis With Cummins Engine And An Allison Transmission

KC-2143

Service Bulletin/Repair Instructions

(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP).

KC-405

Service Bulletin/Repair Instructions

Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And N.

KC-2116

Service Bulletin/Repair Instructions

NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions

KC-2131

Service Bulletin/Repair Instructions

USE FOR NEW VEHICLES (US21+OBD22 Emissions) - Intermittent Diagnostic Trouble Codes U02A3, U029D, U029E

KC-2158

Service Bulletin/Repair Instructions

Selective Catalytic Reduction (SCR) Muffler Troubleshooting Guide - US10+OBD13 And Newer Emissions

KC-2165

Service Bulletin/Repair Instructions

DEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions

KC-2171

Service Bulletin/Repair Instructions

Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer

KC-714

Service Bulletin/Repair Instructions

Mack Chassis - Diagnostic Trouble Codes ( DTC's ) - P020113, P020213, P020313, P020413, P020513, P020613, Cylinders 1 Through 6 Injector A Open Circuit

KC-698

Service Bulletin/Repair Instructions

Mack Chassis - Diesel Exhaust Fluid ( DEF ) System Cleaning/Flush After DEF Pump Failure Or System Contamination

KC-699

Service Bulletin/Repair Instructions

Mack Chassis - Bendix Vendor Configuration Program ( VCP ) Software Download Information

KC-686

Service Bulletin/Repair Instructions

(Back Office Only) Mack Chassis - Cruise Control Inoperative After Disabling The Electronic Stability Program (ESP)

KC-663

Service Bulletin/Repair Instructions

Emcon (Spark Assist) Engine Aftertreatment System Troubleshooting Check Sheet - US07 Emissions

KC-644

Service Bulletin/Repair Instructions

Manual Compression Test Adapter For Engines With Stainless Steel Injector Sleeves (Conical Tip Injectors) - US07 And Newer Emissions, Model Year 2008 And Newer

KC-646

Service Bulletin/Repair Instructions

Mack Chassis - Equipped With An Automated Manual Transmission (AMT-D, mDrive) - Unable To Program Transmission Electronic Control Unit (TECU) That Comes With A Reman Transmission; Information For Programming TECUs For Different Emissions Levels - FSB

KC-648

Service Bulletin/Repair Instructions

Mack - PTO Pump Speed Calculator

KC-653

Service Bulletin/Repair Instructions

Low Oil Pressure Diagnostic Process For 11 Liter Engines

KC-2169

Service Bulletin/Repair Instructions

Low Voltage Disconnect (LVD), Function Description

KC-2170

Service Bulletin/Repair Instructions

Electronically Controlled Suspension (ECS) Losing Air Pressure

KC-2172

Service Bulletin/Repair Instructions

No Start Condition After Over The Air Programing - VECU5 No Start "Safe State"

KC-2161

Service Bulletin/Repair Instructions

DEF Pump Cycling periodically Hours After Key Off

KC-633

Service Bulletin/Repair Instructions

Mack Chassis - Front Hub With Unit-Bearings ( Unitized Wheel Bearings ), Inspection Information And Guidelines - Commonly Model Year 2008 And Newer

KC-626

Service Bulletin/Repair Instructions

Mack Chassis - Vehicles Equipped With An Automated Manual Transmission Model F ( AMT-F, mDrive ), Premium Tech Tool ( PTT ) Gearbox Calibration Failure; Gearbox Calibration Operation Stops And Fails At 33% When Run With Transmission Removed

KC-627

Service Bulletin/Repair Instructions

Premium Tech Tool ( PTT ) Training Materials And Support Tools

KC-630

Service Bulletin/Repair Instructions

Sensor And Parameter Value Monitor - Template Parameter List For Pre-OBD (9-Pin Diagnostic Connector) Chassis In Premium Tech Tool ( PTT ); Regeneration And Road Test Sensor Monitor Parameters - US07 And US10 Emissions, Model Years 2008 To 2013

KC-916

Service Bulletin/Repair Instructions

Mack Chassis - Replacement / Upgrade Of The Programmable Global Audio ( GLAD ) Radio With A Non-programmable Radio

KC-593

Service Bulletin/Repair Instructions

V-MAC - ABS Malfunction Lamp On - ( Eaton ABS Active Code 17-10 / Arvin Meritor Wabco Active Code 7-4 )

KC-529

Service Bulletin/Repair Instructions

System Date And Time, Information; Diagnostic Tool ( J-Pro, Premium Tech Tool ( PTT ) ) Displays Incorrect Timestamp For Diagnostic Trouble Code ( DTC ) / Fault Code Occurrences, Possible Data Link Codes Present - US07 And Newer Emissions, Common Mod

KC-238

Service Bulletin/Repair Instructions

Mack Chassis - Where To Find The Body Builder Portal - Body Builder Manual ( BBM ) Information - US04 And Newer Emissions, Model Year 2008 And Newer

KC-145

Service Bulletin/Repair Instructions

Automated Manual Transmission (AMT) (Spigot Bearing) Input Shaft Repair Kit And Shim Kit, Part Number Information, Reference Guide - US07 And Newer Emissions, Model Year 2008 And Newer

KC-73

Service Bulletin/Repair Instructions

Mack Chassis - Disabling The Driver ID; Removing the Driver ID Prompt - US07 To US14+OBD16 Emissions, Model Years 2008 To 2017

KC-163

Service Bulletin/Repair Instructions

Diesel Fuel Information - Acceptable Biodiesel, Fuel Blend For Summer And Winter - US07 And Newer Emissions, Model Year 2008 And Newer

KC-124

Service Bulletin/Repair Instructions

Automated Manual Transmission Gearbox Will Not Shift To High Range After Gearbox Repair; MID 130 PSID 24 FMI 1, P1072-92 Unintentional Disengagement Of High Range - US07 And Newer Emissions, Model Year 2008 And Newer

KC-692

Service Bulletin/Repair Instructions

Lighting Control Module ( LCM ) Replacement - Refer To Technical Parts Information ( TPI ) 364 - 034 Control Unit

FSB 491-032

Service Bulletin/Repair Instructions

Transmission Oil Cooler Hose, Replacement

K91214678

Service Bulletin/Repair Instructions

Automated Manual Transmission (AMT) Faults - Diagnostic Trouble Codes (DTC) P1052-18 Or MID 130 PID 33 FMI 5 Intermittent Fault In Cold Weather - US07 And Newer Emissions, Model Year 2008 And Newer

K72614548

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P02FA Illuminating The Malfunction Indicator Lamp (MIL) - US17 (GHG17, Common Rail Fuel System) Chassis ONLY

K01050303

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P0471 Illuminating The Malfunction Indicator Lamp (MIL) - US17 (GHG17, Common Rail Fuel System) Chassis ONLY

K04342327

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL) - US17 (GHG17, Common Rail Fuel System) Chassis ONLY

K47547856

Service Bulletin/Repair Instructions

Particulate Matter ( PM ) Sensor Diagnostic Trouble Codes ( DTC ) Illuminating The Malfunction Indicator Lamp ( MIL ); Tech Tip TT-014-2016 - OBD16 And Newer Emissions (Commonly Model Year 2017, Includes Common Rail Fuel System Chassis), Rewritten to split emissions levels, reflect GHG17 software release

K14701433

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P009E - 73 - Fuel Pressure Relief Control Performance / Stuck Off - GHG17 ( US17 ) Chassis With Common Rail Fuel System, Updated to reflect GHG17 software release

K58557784

Service Bulletin/Repair Instructions

Fuel Injector Offset Learning Diagnostic Trouble Codes ( DTC ) / Fault Codes Logged In Engine Control Module ( EMS ); Possible Rough / Uneven Idle - OBD15 Chassis

FSB284064

Service Bulletin/Repair Instructions

ECM and ACM Reprogramming, OBD2015

K43056254

Service Bulletin/Repair Instructions

Mack Chassis - Aftertreatment Control Module ( ACM ) not visible in Premium Tech Tool ( PTT ).Added more checks and procedures

K82320750

Service Bulletin/Repair Instructions

Automated Manual Transmission ( AMT - F ) ( mDRIVE ) Clutch Valve Unit ( CVU ) Makes Intermittent Buzzing Noise With The Key On And Engine Off.Changed repair information to reflect new software available.

K95422063

Service Bulletin/Repair Instructions

Mack Chassis - Diagnostic Trouble Code ( DTC ) P2459 Lighting The Malfunction Indicator Lamp ( MIL ); Possible Frequent Regeneration Requests - OBD15 And Newer Chassis

K03179378

Service Bulletin/Repair Instructions

Service Only Regen Requested With No Warning. Diagnostic Trouble Codes ( DTC ) P24A4 / P10FE Active Or Inactive With Several Counts - OBD15 And OBD16 Conventional Chassis; Does Not Apply To US17 (Common Rail Fuel System) Chassis.Updated to reflect release of FSB284-064 (Above)

K45941512

Service Bulletin/Repair Instructions

Mack Chassis - Diagnostic Trouble Code ( DTC ) P0128, Diagnostic And Repair - US14+OBD13 (Commonly Year Model 2015) And Newer.Updated to reflect release of FSB284-064 (Above)

K86094641

Service Bulletin/Repair Instructions

Mack Chassis - Diagnostic Trouble Code ( DTC ) P226C Intermittently Lighting The Malfunction Indicator Lamp ( MIL ) - OBD15 And OBD16 Conventional Chassis.Updated to reflect release of FSB284-064 (Above)

K86412082

Service Bulletin/Repair Instructions

Engine Diagnostic Trouble Codes ( DTC's ) P24A0 And P249F Lighting The Malfunction Indicator Lamp ( MIL ) - OBD15 (Commonly Model Year 2016) And Newer.Updated to reflect release of FSB284-064 (Above)

K42708399

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P0422 Lighting The Malfunction Indicator Light ( MIL ) - OBD15 And OBD16 Chassis (Non-Common Rail).Updated to reflect release of FSB284-064 (Above)

K84412328

Service Bulletin/Repair Instructions

Diagnostic Trouble Code ( DTC ) P249C Intermittently Lighting The Malfunction Indicator Lamp ( MIL ) - OBD15 And OBD16, Model Year ( MY ) 2016 and 2017 Chassis.Updated to reflect release of FSB284-064 (Above)

K53510452

Service Bulletin/Repair Instructions

Expired - Refer to K93039325 - Mack Chassis - SNM16-032 DEF (Diesel Exhaust Fluid) Contamination In Diesel Fuel.New solution released with improved information

FSB 213-002

Service Bulletin/Repair Instructions

IN SOME INSTANCES THE EXHAUST ROCKER PISTON CAP SCREW MAY BECOME LOOSE AND BACK OUT CAUSING LOSS OF ENGINE COMPRESSION, OR A MECHANICAL INJECTOR DIAGNOSTIC TROUBLE CODE (DTC).

FSB 593 013

Service Bulletin/Repair Instructions

On some MACK CHU, CXU, GU, and TD truck models built between 04/31/2008 and 11/30/2015, the solenoid valve for the grade gripper feature is prone to internal contamination in harsh environments. The internal contamination of the solenoid valve is caused by the buildup of grime, salt, road debris and other solid contaminants. In some cases, the buildup of solid contaminants caused the solenoid valve to malfunction. A similar malfunction is possible if the solenoid valve is equipped with a vent fitting that freezes over. The malfunction causes the trailer brake circuit to maintain trailer brake pressure after a grade gripper event. Replacement of the existing solenoid valve, elbow, and the addition of a new tube fitting and tube will ensure proper functionality of the grade gripper feature.

593-014

Service Bulletin/Repair Instructions

MACK TRUCKS: 2008-2015: SLOW RELEASE OF TRAILER BRAKES, EQUIPPED WITH GRADE GRIPPER, CAUSES VARIOUS COMBINATIONS AND CERTAIN TRUCK OPTIONS. *LJ

593-014-01

Service Bulletin/Repair Instructions

MACK TRUCKS: GRADE GRIPPER REPLACEMENT FOR TRUCK MODELS; MACK, CHU, CXU AND GU FOR THE FOLLOWING YEARS 2008-2015. THE FOLLOWING TRUCKS MAY ALSO EXPERIENCE SLOW RELEASE OF THE BRAKES. *LJ

FSB 371-048

Service Bulletin/Repair Instructions

CAB HARNESS INSULATION, INSTALLATION. CAB WIRING HARNESS MAY EXPERIENCE CHAFING.

371-048

Service Bulletin/Repair Instructions

MACK TRUCKS: 2007-2014: INSULATION KIT IS RECOMMENDED TO PROTECT CHAFING OF THE CAB WIRING HARNESS IN THE COLUMN BRACKET. *LJ

593-013

Service Bulletin/Repair Instructions

MACK TRUCKS: GRAD GRIPPER NEEDS REPLACEMENT ON SOME TRUCK MODELS: MACK,CHU, CXU,GU AND TD BUILT BETWEEN 2008-2014. *LJ

FSB-234-018

Service Bulletin/Repair Instructions

MACK TRUCK: TO INCREASED PROTECTION AGAINST FUEL INJECTOR TIP EROSION, A NEW FUEL TANK VENTILATION FILTER WAS IMPLEMENTED, AND MOUNTS ON OUTSIDE OF FRAME RAIL, USING FUEL TANK J BRACKET HUCK FASTENERS. MODEL CHU, CXU, GU, TD. *PE

FSB-234-019

Service Bulletin/Repair Instructions

MACK TRUCK: MOUNTED OUTSIDE OF FRAME RAIL, IS NEW FUEL TANK VENTILATION FILTER MOUNTING SLEEVE, USING FUEL TANK J BRACKET HUCK FASTENERS AND TO INCREASE PROTECTION AGAINST FUEL INJECTOR TIP EROSION. MODEL CHU, CXU, GU, TD. *PE

FSB-593-013

Service Bulletin/Repair Instructions

MACK TRUCK: THE GRADE GRIPPER FEATURE, ON SOME TRUCKS, ARE PRONE TO HARSH ENVIRONMENTS WITH INTERNAL CONTAMINATION, CAUSED BY BUILD UP OF GRIME, SALT, ROAD DEBRIS AND OTHER CONTAMINANTS. MODEL CHU, CXU, GU, TD. *PE

FSB 722-002

Service Bulletin/Repair Instructions

INTERFERENCE BETWEEN THE BRAKE LINING AND THE SPRING CAP WAS DISCOVERED ON SOME MACK CHU, CXU, GU, TD, LEU, MRU TRUCKS EQUIPPED WITH 203 MM (8 IN) REAR DRUM BRAKES AND CAMELBACK REAR SUSPENSION.

FSB 371-047

Service Bulletin/Repair Instructions

POWER WIRES, REROUTING, CERTAIN MACK CHU, CXU, GU, AND TD TRUCK MODELS BUILT BETWEEN 01/01/07 AND 10/22/13, UTILIZES TWO (RED) POWER WIRES THAT ROUTE FROM THE BUSSED ELECTRICAL CENTER (BEC) AND BEHIND THE RADIO. THE (RED) POWER WIRES COULD POSSIBLY CHAFE ON THE RADIO BRACKET.

FSB 284-048

Service Bulletin/Repair Instructions

SOME MACK VEHICLES WITH MP ENGINES BUILT BETWEEN JANUARY 2004 AND JANUARY 2013 MAY EXPERIENCE A MAIN OIL GALLERY PRESSURE SENSOR OR PISTON COOLING JET PRESSURE SENSOR FAILURE THAT LEADS TO OIL CONTAMINATION INTO THE ENGINE WIRE HARNESS.

FSB-284-048

Service Bulletin/Repair Instructions

MACK TRUCK: DUE TO OIL CONTAMINATION INTO ENGINE WIRE HARNESS, MAIN OIL GALLERY PRESSURE SENSOR OR PISTON COOLING JET PRESSURE SENSOR HAS FAILED AND NEW ANTI WICKING JUMPER HARNESS IS AVAILABLE TO STOP OIL FROM WICKING BACK AND CAUSING DAMAGE TO NEW SENSOR. MODEL CHU, CXU, GU, LEU, MRU, TD. *PE

FSB 284-047

Service Bulletin/Repair Instructions

SOME MACK VEHICLES BUILT BETWEEN 2004 AND OCTOBER 2013 EXPERIENCE AN OIL LEVEL SENSOR FAILURE THAT LEADS TO OIL CONTAMINATION INTO THE ENGINE WIRE HARNESS.

FSB-284-047

Service Bulletin/Repair Instructions

MACK: ON SOME TRUCKS, OIL CONTAMINATION INTO ENGINE WIRE HARNESS, MAY BE FROM OIL LEVEL SENSOR FAILURE AND AN ANTI WICKING PIGTAIL SPLICE KIT IS AVAILABLE. MODEL CHU, CXU, GU, LEU, MRU, TD. NO YEARS LISTED. *PE

FSB-831-002

Service Bulletin/Repair Instructions

MACK: THE DOOR STOP BRACKET WILL FAIL, ON SOME TRUCKS, DUE TO AN OVER EXTENSION OF DOOR, BUT A NEW DOOR DESIGN ASSEMBLY IS AVAILABLE. MODEL CHU, CXU, GU, TD. NO YEARS LISTED. *PE

PI-0827

Service Bulletin/Repair Instructions

MACK: INFORMATION PROCEDURE REGARDING THE INSPECTION AND REPLACEMENT OF TOP PLATE AND SPRING SEAT, DUE TO DEFECTIVE BUSHINGS OF TWIN Y AIR SUSPENSION, IF NEEDED. MODEL CHU, CXU. NO YEARS LISTED. *PE

FSB-364-036

Service Bulletin/Repair Instructions

MACK TRUCK: FLASHERS ARE TO BE REMOVED DUE TO DURABILITY ISSUES. *JS

FSB-413-001

Service Bulletin/Repair Instructions

MACK TRUCKS: THE AIR ASSISTED CLUTCH CABLE ON SOME VEHICLES MAY FRAY AT THE CLEVIS. *JS

FSB-873-015

Service Bulletin/Repair Instructions

MACK TRUCKS:DUE TO EXCESSIVE MOISTURE IN THE CLIMATE UNIT, SOME VEHICLES MAY DEVELOP A BLOWER MOTOR FAILURE. *JS

PI-0812

Service Bulletin/Repair Instructions

MACK TRUCKS: REAR SUSPENSION ADJUSTMENT WASHERS. REPLACEMENT OF THE SUSPENSION ADJUSTMENT WASHERS IS REQUIRED. *JS

PI-0815

Service Bulletin/Repair Instructions

MACK TRUCKS: REAR SUSPENSION HARDWARE TORQUE. BOLTS ARE LOOSE OR INCORRECTLY TORQUED ON THE PRIMAAX SUSPENSION. *JS UPDATED 07/18/2013 *JS

FSB 381-045

Service Bulletin/Repair Instructions

INSTRUMENT CLUSTER REPROGRAMMING, VEHICLE BUILT FROM JAN. 1, 2007 TO SEPT. 3, 2012, MAY EXPERIENCE AN INCREASE OF PARASITIC BATTERY DRAIN WITH KEY OFF.

FSB-255-024-03

Service Bulletin/Repair Instructions

MACK: AN UNRELIABLE SIGNAL TO ENGINE VGT ACTUATOR FROM ENGINE VARIABLE GEOMETRY TURBOCHARGER (VGT) ACTUATOR HARNESS THAT HAS SEVERE FRETTING DAMAGE, THE CONNECTOR PIN AND SOCKET CONTACTS SHOULD BE REPLACED. *PE UPDATED 9/17/12. *PE

PI-0796

Service Bulletin/Repair Instructions

MACK TRUCK: INFORMATION PROVIDED REGARDING MODIFICATION OF EGR VALVE ON ENGINES AND REMOVAL OF POPPET SHAFT END CAP O RINGS. MODELS CHU, CXU, GU, LEU, MRU. NO MODEL YEARS LISTED. *PE

FSB-293-007

Service Bulletin/Repair Instructions

MACK TRUCKS: EGR DIFFERENTIAL PRESSURE SENSOR PIN FRETTING. SEVERE FRETTING DAMAGE OF THE ENGINE EXHAUST GAS RECIRCULATION DIFFERENTIAL PRESSURE SENSOR'S (EGR DIFFERENTIAL PRESSURE SENSOR) CONNECTOR MAY CAUSE AN UNRELIABLE SIGNAL TO THE SENSOR ON MACK MP8 EPA2007 ENGINES. *JS

FSB-372-011

Service Bulletin/Repair Instructions

MACK TRUCKS: FOUR WAY FLASHER ABS FAULT. CERTAIN VEHICLES EQUIPPED WITH A WEBB SOLID STATE FLASHER, BUILT FROM JAN. 1, 2010 TO JUNE 29, 2012 MAY EXPERIENCE AN ACTIVE ABS FAULT WHEN THE 4 WAY FLASHER IS ENABLED. *JS

PI0775

Service Bulletin/Repair Instructions

MACK TRUCKS: THE BATTERY DISCONNECT SWITCH MAY HAVE BEEN BYPASSED ON SOME VEHICLES. THE RIGHT HAND POSITIVE CABLE MAY HAVE BEEN ROUTED DIRECTLY TO THE STARTER AND NOT TO THE BATTERY DISCONNECT SWITCH. *JS UPATED 08/08/2012 *JS

PI-0781

Service Bulletin/Repair Instructions

MACK: DUE TO FRETTING OF CONNECTOR PINS IN ENGINE VGT ACTUATOR CONNECTOR, A NEW MOUNTING ARRANGEMENT HAS BEEN DEVELOPED AND RELOCATION OF ENGINE VGT ACTUATOR CONNECTOR. MODELS CHU, CXU, GU, MRU, MP8. *PE UPDATED 7/31/12. *PE

FSB-234-014-1

Service Bulletin/Repair Instructions

MACK: ON THE RIGHT SIDE OF TRUCK, IS THE MOUNTED STANCHION EXHAUST BRACKET AND FUEL VENT LINES, WHICH THE FUEL TANK VENTILATION FILTER IS ADDED. MODELS CHU, CXU, GU, TD, MP7, MP8, MP10, US07, US10. MODEL YEARS 2008-2012. *PE

PI-0780

Service Bulletin/Repair Instructions

MACK: DURING EXTREME DOWNWARD ARTICULATION OF REAR AXLE, THE AIR SPRING MAY SEPARATE AT MOUNTING BELL. *PE

FSB-212-002

Service Bulletin/Repair Instructions

MACK TRUCKS: OIL SEEPAGE AT FLYWHEEL HOUSING. THIS PROBLEM HAS ALREADY BEEN SOLVED IN PRODUCTION, BUT THE PRODUCTION SOLUTION IS NOT COMPATIBLE WITH PREVIOUS GENERATION FLYWHEEL HOUSINGS. *JS

FSB-255-023

Service Bulletin/Repair Instructions

MACK TRUCKS: SEVERE FRETTING DAMAGE OF THE ENGINE VARIABLE GEOMETRY TURBOCHARGER ACTUATOR (ENGINE VGT ACTUATOR) HARNESS AND TURBINE SHAFT SPEED SENSOR (TSS) CONNECTORS MAY CAUSE AN UNRELIABLE SIGNAL TO THE ENGINE VGT ACTUATOR. ALSO INCLUDED MODEL CMM AND CMH. NO MODEL YEARS GIVEN. *JS

FSB-652-004-1

Service Bulletin/Repair Instructions

MACK: TORQUE ROD REPLACEMENT ON FRONT REAR AXLE. *JS UPDATED 5/9/12. *PE

FSB-258-031

Service Bulletin/Repair Instructions

MACK: ON CERTAIN MACK VEHICLES BUILT BEFORE 2/13/2012, THE FRONT CHASSIS TO UREA TANK CONNECTION, LOCATED ON THE SIDE OF THE DEF TANK MAY RUB MOUNTING BRACKET OR NOT STAY SECURED. *JS

FSB-844-003

Service Bulletin/Repair Instructions

MACK TRUCK: PASSENGER DOOR PEEP WINDOW IS LOOSENING FROM DOOR. THIS MAY RESULT IN THE WINDOW BUTYL TAPE SOFTENING BECAUSE OF HIGH TEMPERATURES. *PE

FSB-491-029

Service Bulletin/Repair Instructions

MACK TRUCKS: THERE ARE CRACKS IN A STEEL OIL TUBE THAT CAN LEAD TO LEAKING. *RM UPDATED 2/21/12. *PE

SP-365-001

Service Bulletin/Repair Instructions

MACK: CLUTCH OPERATION ERROR PREVENTS STARTER ENGAGEMENT UNLESS PEDAL IS FULLY DEPRESSED. *RM

FSB-293-011

Service Bulletin/Repair Instructions

MACK TRUCKS: THERE ARE NEW EGR OUTLET HOSE CLAMPS. *RM

SP-284-030

Service Bulletin/Repair Instructions

MACK TRUCKS: THERE ARE ENGINE ECM SOFTWARE UPDATES. *RM

SP-372-010

Service Bulletin/Repair Instructions

MACK TRUCKS: THE FUSE IDENTIFICATION DECAL IS BEING CORRECTED. *RM

SP-430-001

Service Bulletin/Repair Instructions

MACK TRUCKS: THE TRANSMISSION SHIFT INSTRUCTION LABEL HAS BEEN UPDATED. *RM

SP-252-001

Service Bulletin/Repair Instructions

MACK: PROCEDURE TO FIX THE AN INSULATION BLANKET IN THE EXHAUST SYSTEM THAT CAN DETERIORATE OVER TIME. *RM UPDATED 9/12/11. *PE

SP-252-002

Service Bulletin/Repair Instructions

MACK: PROCEDURE TO FIX THE AN INSULATION BLANKET IN THE EXHAUST SYSTEM THAT CAN DETERIORATE OVER TIME. *RM UPDATED 9/12/11. *PE

SP-364-032

Service Bulletin/Repair Instructions

MACK TRUCKS: THE INSTRUMENT CLUSTER IS NOT DISPLAYING THE PROPER TRANSMISSION MESSAGE.*RM

FSB-370-001

Service Bulletin/Repair Instructions

MACK TRUCKS: THE DIAGNOSTIC CONNECTOR MAY BECOME LOOSE. INFORMATION ON REPLACEMENT OF THE DIAGNOSTIC RETAINER CLIP. *RM

FSB-922-003

Service Bulletin/Repair Instructions

MACK TRUCKS: SOME OF THE FIFTH WHEEL MOUNTING HARDWARE MAY BE CONTACTING THE HUCK BOLTS THAT ARE USED TO MOUNT THE FIFTH WHEEL MOUNTING BRACKETS TO THE FRAME. THERE IS A PROCEDURE TO ADDRESS THE ISSUE. *RM

SP-284-027

Service Bulletin/Repair Instructions

MACK TRUCK: ENGINE ECM AND ACM SOFTWARE UPDATES. ENHANCEMENTS ARE AVAILABLE FOR THE ENGINE CONTROL MODULE (ECM) AND AFTERTREATMENT CONTROL MODULE (ACM). DOES NOT APPLY TO MACK TRUCKS AUSTRALIA. MODELS MRU, LEU, GU, CHU, CXU. NO MODEL YEARS LISTED. *PE

PI-0695

Service Bulletin/Repair Instructions

MACK TRUCK: THE OIL SLINGER THREADS ON THE INPUT SHAFT OF THE TRANSMISSION WERE THREADED INCORRECTLY AND COULD CAUSE LEAKAGE IN THE AREA. *RM

SB-465-001

Service Bulletin/Repair Instructions

MACK TRUCKS: THERE ARE NEW REVISED TORQUE PROCEDURES TO PREVENT THE BULL GEAR MOUNTING SCREWS FROM LOOSENING. *RM

SB-PI-0691

Service Bulletin/Repair Instructions

MACK TRUCK: REPLACEMENT OF THE TURBOCHARGER AND MOUNTING HARDWARE ON CERTAIN MP8 ENGINE EQUIPPED TRUCKS. THE TURBOCHARGER AND ASSOCIATED MOUNTING HARDWARE MUST BE CHANGED ON ALL TRUCKS INVOLVED IN THIS CAMPAIGN. *PE

SB-730002

Service Bulletin/Repair Instructions

MACK TRUCK: SENSOR, ADAPTIVE CRUISE WITH BRAKING (ACB), ALIGNMENT. THIS BULLETIN CONTAINS INFORMATION FOR CHECKING THE ALIGNMENT AND ADJUSTING THE ADAPTIVE CRUISE WITH BRAKING (ACB) SENSOR FOUND ON CXU, CHU, GU AND TD MODEL MACK TRUCKS. NO MODEL YEARS LISTED. *PE

SB-730003

Service Bulletin/Repair Instructions

MACK TRUCK: CHASSIS WIRING HARNESS, ACB SENSOR, REPLACEMENT. THIS BULLETIN CONTAINS INFORMATION FOR THE REPLACEMENT OF THE ADAPTIVE CRUISE WITH BRAKING (ACB) SENSOR CHASSIS OVERLAY WIRING HARNESS, FOUND ON CXU, CHU, GU AND TD MODEL MACK TRUCKS. NO MODEL YEARS LISTED. *PE

SB-313006

Service Bulletin/Repair Instructions

MACK TRUCK: AIR ASSIST CLUTCH CONVERSION. AIR ASSIST TO NON ASSIST CLUTCH CABLE CONVERSION. THE AIR OPERATED CLUTCH ASSIST SYSTEM WAS DESIGNED TO REDUCE CLUTCH PEDAL EFFORT BY APPROXIMATELY 20%, ALONG WITH REDUCING THE CLUTCH PEDAL TRAVEL BY 2" (50.8MM). NO MODEL YEARS LISTED. *PE

PI-0684

Service Bulletin/Repair Instructions

MACK: LOW NOX IDLE, DOES NOT FUNCTION WITH HAND THROTTLE. THE ELECTRONIC HAND THROTTLE ON CERTAIN CHU, CXU, GU AND TD MODEL CHASSIS WHEN ENGAGED, WILL OVERRIDE THE LOW NOX IDLE COMPLIANCE. A LIST OF AFFECTED CHASSIS HAS BEEN SENT TO ALL APPLICABLE DEALERS. *PE

PI-0686

Service Bulletin/Repair Instructions

MACK TRUCK: PTO FUNCTION INOPERABLE. THE PTO ON CERTAIN CHU, CXU, GU AND TD MODEL CHASSIS WILL NOT FUNCTION. THE CAUSE IS DUE TO A SOFTWARE ISSUE IN THE VEHICLE ELECTRONIC CONTROL UNIT (VECU) AS WELL AS SOME INCORRECT PARAMETER SETTINGS. *PE

PI-0676

Service Bulletin/Repair Instructions

MACK TRUCK: STEERING COLUMN LOCKING MECHANISM INSPECTION AND ADJUSTMENT. ON CERTAIN CXU, CHU, GU AND TD MODELS, THE STEERING COLUMN MAY NOT REMAIN LOCKED IN THE DESIRED TILTED POSITION. TO CORRECT THIS CONDITION THE STEERING COLUMN LOCK MECHANISM MUST BE INSPECTED AND ADJUSTED (IF REQUIRED). *PE

P-1662

Service Bulletin/Repair Instructions

MACK TRUCK: MODELS CXU, CHU, GU, MRU AND LEU CHASSIS. US07 MP7 ENGINE MANAGEMENT SYSTEM (EMS) SOFTWARE UPGRADE. THE REVISION INCLUDES A REDUCTION I N PEAK INJECTION PRESSURES TO IMPROVE LONGEVITY OF UNIT INJECTOR COMPONENTS. *PE UPDATED 9/28/09. *PE UPDATED 2/12/10. *PE

SB-535003

Service Bulletin/Repair Instructions

MACK TRUCK: PARKING BRAKE ALERT. THE NEW ALERT IS MEANT TO INFORM THE VEHICLE OPERATOR THAT THE PARKING BRAKE HAS NOT BEEN APPLY WHILE ATTEMPTING TO EXIT THE VEHICLE. MODELS CXU, CHU, GU, AND TD. NO MODEL YEARS LISTED. *PE

SB-735006

Service Bulletin/Repair Instructions

MACK TRUCK: MACK ROAD STABILITY ADVANTAGE (RSA) ENHANCEMENTS. NO MODEL YEARS LISTED. *PE

SB 329007

Service Bulletin/Repair Instructions

TRANSMISSION OIL COOLER PIPING REVISION. *PE UPDATED 7/8/09. MODEL YEARS UNKNOWN. *PE

SB-22499

Service Bulletin/Repair Instructions

MACK TRUCK: THE TRANSMISSION OIL COOLER COOLANT SUPPLY PIPING ARRANGEMENT MAY PREVENT INSTALLATION OF A DRIVESHAFT TO AN ACCESSORY PUMP WITH THE TRANSMISSION MOUNTED PTO LOCATED IN THE 8 O'CLOCK POSITION. MODEL YEARS UNKNOWN. *PE

SB-215035

Service Bulletin/Repair Instructions

MACK TRUCK: REVISED FAN HUB MOUNTING BOLT TORQUE. FOR THIS APPLICATION ONLY, THE FAN HUB MOUNTING STUD MATERIAL PROPERTIES AND LENGTH HAVE BEEN CHANGED. STUD MATERIAL IS NOW GRADE 10.8 (PREVIOUSLY WAS GRADE 8.8), AND THE STUD LENGTH HAS BEEN CHANGED TO 45MM (WAS 40MM) TO ENSURE FULL NUT ENGAGEMENT. NO MODEL YEARS LISTED. *PE

TSB-517009

Service Bulletin/Repair Instructions

MACK TRUCK: BROKEN LONGITUDINAL TORQUE ROD MOUNTING STUD IN AXLE SPRING SEAT DUE TO WING BRACKET INTERFERENCE. THIS INCLUDES THE TD MODEL. NO MODEL YEARS LISTED. *PE

SB-21-5035

Service Bulletin/Repair Instructions

MACK TRUCK: REVISED FAN HUB MOUNTING BOLT TORQUE. FOR THIS APPLICATION ONLY, THE FAN HUB MOUNTING STUD MATERIAL PROPERTIES AND LENGTH HAVE BEEN CHANGED TO 45MM (WAS 40MM) TO ENSURE FULL NUT ENGAGEMENT. MODEL YEARS UNKNOWN. *PE

SB-12-1043

Service Bulletin/Repair Instructions

MACK TRUCK: SUSPENSION CROSSMEMBERS, PRIMAAX REAR SUSPENSION. MODELS EQUIPPED WITH THE HENDRICKSON PRIMAAX REAR AIR SUSPENSION MAY DEVELOP A CRACK IN THE RADIUS OF THE LOWER END GUSSET. *PE

P-1672

Service Bulletin/Repair Instructions

EXHAUST ROCKER ARM, COMBUSTION SEALING WASHER AND UNIT INJECTOR YOKE REPLACEMENT. *PE

SB 215-033

Service Bulletin/Repair Instructions

MACK TRUCK: REVISED FAN RING BRACKET MOUNTING SCREWS. A LONGER MOUNTING SCREW (PART NO. 945444) FOR THE LEFT-SIDE FAN RING MOUNTING BRACKET WAS IMPLEMENTED INTO PRODUCTION ON ALL CXU, CHU AND GU MODEL CHASSIS. *PE

SB 234022

Service Bulletin/Repair Instructions

INTERFERENCE BETWEEN EXHAUST PIPE U-BOLT AND SLEEPER RAIL. (NOT APPLICABLE TO MACK TRUCKS AUSTRALIA). *PE

SB 531014

Service Bulletin/Repair Instructions

REVISED AIR COMPRESSOR DISCHARGE LINE - MP8 ENGINES. (ALSO APPLIES TO MACK TRUCKS AUSTRALIA). *PE

SB-313004

Service Bulletin/Repair Instructions

MACK TRUCK: REVISED AIR ASSIST CLUTCH CABLE. EFFECTIVE 9/17/07, A REVISED AIR ASSIST CLUTCH CABLE (PART NO. 27RC410M) WAS IMPLEMENTED INTO PRODUCTION ON CXU, CHU, AND GU MODEL CHASSIS. NO MODEL YEARS LISTED. *PE

SB-631002

Service Bulletin/Repair Instructions

MACK TRUCK: WINDSHIELD INSTALLATION (ROPE-PULL METHOD)-CXU, CHU, GU, CXP, CTP, CXN, CHN, CX, CH, CT, CV AND CL MODELS. MACK TRUCKS NOW USES A ROPE PULL WINDSHIELD GLASS INSTALLATION METHOD ON CURRENT PRODUCTION CONVENTIONAL MODELS. THIS PROCEDURE, WHICH HAS BEEN USED SUCCESSFULLY IN EUROPE FOR A NUMBER OF YEARS, WILL SIMPLIFY SERVICE PROCEDURES WHILE AT THE SAME TIME ENSURING A LEAK FREE FIT. *PE

SB-635012

Service Bulletin/Repair Instructions

MACK TRUCK: FINE PARTICULATE FILTER FOR HVAC UNITS-CXU, CHU, GU, CXP AND CTP MODELS. A PLEATED FINE PARTICULATE HVAC FILTER (PART NO. 85112361) HAS BEEN DEVELOPED FOR THE HVAC UNITS IN CERTAIN MODELS. NO MODEL YEARS LISTED. *PE

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.