Vehicle report

2014 MCI J4500

Compare every MCI J4500 yearNHTSA and EPA records

Service bulletins

66 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

TSIB 26-04

Service Bulletin/Repair Instructions

This TSIB is to inform customers the recommended steering axle cleaning/greasing instructions to prevent damage on axle components due to displacement of grease from the bearings, lubrication reduction and accelerate wear for coaches with independent front suspension.

TSIB 24-03

Service Bulletin/Repair Instructions

Information to owners showing the proper procedure for checking the oil level in a BITZER HVAC compressor.

TSIB 22-12

Service Bulletin/Repair Instructions

MCI has released Technical Service Information Bulletin (TSIB) 22-12 to address concerns with water ingress in remote switch box. The TSIB provides guidance on how to rework the box to inhibit water intrusion and connector corrosion

TSIB 22-03

Service Bulletin/Repair Instructions

Technical Service Information Bulletin describing the replacement of seating backrest attachment hardware with the addition of a mechanical lock nut on specifically equipped buses manufactured prior to model year 2020.

TSIB 21-01

Service Bulletin/Repair Instructions

This Technical Service Information Bulletin (TSIB) describes an update from Meritor for the bolt torque application requirements on hub-to-rotor bolts for the front, drive and tag axles, on specific coaches equipped with Meritor EX225 disc brakes, on either Conventional, PreSet or Unitized Wheel-End hubs.

SB 3139

Service Bulletin/Repair Instructions

This Service Bulletin provides a checklist of actions to perform on a daily, weekly and monthly basis for parked coaches before they are considered ready for driving.

SB 3143

Service Bulletin/Repair Instructions

This Service Bulletin informs affected owners of the steps to add a tensioner bracket to increase the tension on the A/C compressor belt.

SB 3131

Service Bulletin/Repair Instructions

This service bulletin outlines the steps to replace the adapter plates on the tag axle bellows to increase support for the bellow piston.

D20M4

Service Bulletin/Repair Instructions

DDC Field service campaign for GHG17 Detroit DD13 engines requiring software reprogramming and new emission label replacement. This field service applies only to MCI (Motor Coach Industries) vehicles.

FCP 3130

Service Bulletin/Repair Instructions

This Service Bulletin outlines the steps to install reinforcement bracket for the mudflap on coaches equipped with MCI P/N 03-33-2646.

FCP 3129

Service Bulletin/Repair Instructions

This Service Bulletin outlines the necessary steps to inspect the power steering system for proper operation. It also lists the necessary steps to replace the power steering seals if needed.

P15-04

Service Bulletin/Repair Instructions

This Procedure is to inspect the alignment and correct if needed and is to be used at Service Centers equipped with Hunter Alignment Machine, WT470.

P07-158

Service Bulletin/Repair Instructions

This Procedure is for changing the functionality of the tail lights such that they comply with New Jersey Administrative Code Section 16:53-3.30, which requires the stop lights to be "separate and independent" of all other rear lights on the coach.

P08-54

Service Bulletin/Repair Instructions

This Procedure outlines the steps to install a relief valve on the air compressor for coaches equipped with DD13 engines.

P 09-11

Service Bulletin/Repair Instructions

This Procedure outlines the steps to replace the fuel overflow hose and clamp on the fuel tank on model year 2011-2020 J4500 model coaches.

SB 3118

Service Bulletin/Repair Instructions

This Service Bulletin informs affected owners of 1997-2013 E4500 and 2001-2015 J4500 model coaches equipped with Rear Axle Steering (RAS) system of the importance of maintaining tag axle caster, and provides the procedure to adjust the caster, if necessary.

SB 3114

Service Bulletin/Repair Instructions

This Service Bulletin informs affected owners of model year 2011-2019 J4500 coaches equipped with entrance door sensor MCI P/N 07-19-1176, of the procedure to adjust the entrance door sensor for proper sensor alignment. The procedure also outlines the application of a thread locker to prevent sensor movement.

MCI Field Notes

Service Bulletin/Repair Instructions

This Service Advisory informs affected owners of model year 2012-2018 J4500 model coaches that the Fan Test Switch, in the remote JBox, in some instances has been accidentally turned on and left on, resulting in the engine running cool and inefficient for extended periods of time and that MCI has developed 2 interim options and that MCI will be cutting in as a standard, a switch cover. An exact VIN cut in number is currently in process.

SI 3108

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that the GFCI outlet(s) on the Sensata inverter may require replacement on model year 2014-2017 MCI D Series and model year 2014-2017 MCI J4500 model coaches, and that replacement parts are available for purchase.

SI 3110

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that they may experience water intrusion into the interior cavity of the front junction box compartment on model year 2012-2017 MCI J4500 model coaches, and that an additional seal on the interior face of the door and a door stop will reduce the potential for water intrusion.

SB 456B

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that model year 2012-2018 MCI J4500 model coaches may experience fading, discoloration or delamination of the tail light assembly and that MCI will provide replacement parts at no cost to the customer.

SB 3105

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers to routinely inspect the wheelchair power circuit breaker and cable connections for corrosion every 6,000 miles/9,000 km on model year 2009-2017 MCI J4500 model coaches equipped with a Braun wheelchair lift.

SB 446B

Service Bulletin/Repair Instructions

This Service Bulletin supercedes Service Bulletin 446 in its entirety and informs affected customers that model year 2011-2017 MCI J4500 model coaches may exhibit signs of premature wear or cracks in the A/C compressor support tube, which may cause the drive belt for the A/C compressor to fail or slip off the pulley, resulting in loss of function of the air conditioning, and that MCI will remedy the affected coaches at no cost to the customers.

SB 446

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that model year 2011-2017 MCI J4500 model coaches may exhibit signs of premature wear or cracks in the A/C compressor support tube, which may cause the drive belt for the A/C compressor to fail or slip off the pulley, resulting in loss of function of the air conditioning, and that MCI will remedy the affected coaches at no cost to the customers.

SB 440B

Service Bulletin/Repair Instructions

This revised Service Bulletin was issued to reflect specific unit numbers in place of a VIN range list, and informs affected customers that Cummins has released Campaign C1846 that addresses calibration issues on ISX12 2013 engines in certain motor coach operations on model year 2014-2016 MCI D model coaches and model year 2014-2016 MCI J4500 model coaches.

SB 453

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that the remote junction box installed on model year 2013-2016 MCI J4500 model coaches is subject to corrosion and that MCI will remedy the affected coaches at no cost to the customers.

P7-135

Service Bulletin/Repair Instructions

This Procedure is to be performed in conjunction with Service Bulletin 445, and provides a procedure to insert plugs in the transmission harness connector open cavities to help prevent water migration into the transmission connector and harness on MY 2013 - 2017 MCI J4500 coaches. This Service Bulletin must be implemented in conjunction with MCI Service Bulletin 445.

SB 445

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that customers may experience water migration into the transmission connector and harness on MY 2013 - 2017 MCI J4500 coaches, and that the transmission interface harness wire loom may wear due to stress or movement at the point of existing p-clamps or tyraps; that either condition may result in transmission codes, the PBSS (pushbutton shift selector) not shifting, or transmission failure; and that MCI will remedy the affected coaches at no cost to customers. This Service Bulletin must be implemented in conjunction with MCI Procedure 7-135.

SB 3101

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that ZF Friedrichshafen AG has released a Service Information bulletin regarding checking axle hubs and wheel heads if an ABS tell-tale lamp is activated during coach operation on MCI J model coaches, and that immediate action is required in such event to prevent an overheat condition.

SB 444

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that Hamsar has notified MCI that the high mount brake light on MY 2014 - 2016 MCI J4500 coaches may fail due to water intrusion, and that MCI will remedy the affected coaches at no cost to customers.

SB 3099

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers of the maintenance procedures for the Torca Accuseal clamp utilized on the connection between the after-treatment system (selective catalyst reduction device) and tailpipe; that the clamp is a one time usage clamp; and that a new clamp must be utilized after any service or maintenance is performed in which the existing clamp was loosened or removed on MCI D and MCI J model coaches.

SB 448

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI has become aware that rattling of the parcel rack compartment doors may occur on model year 2014-2017 MCI D Series and 2014-2017 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customer.

SB 440

Service Bulletin/Repair Instructions

THIS SERVICE BULLETIN INFORMS AFFECTED CUSTOMERS THAT MCI WAS NOTIFIED BY CUMMINS INC. THAT CUMMINS HAS RELEASED CAMPAIGN C1846 THAT ADDRESSES CALIBRATION ISSUES ON ISX12 2013 ENGINES IN CERTAIN MOTOR COACH OPERATIONS ON MODEL YEAR 2014-2016 MCI D MODEL COACHES AND MODEL YEAR 2014-2016 MCI J4500 MODEL COACHES. THIS PROGRAM IS BEING PERFORMED ONLY BY CUMMINS SERVICE NETWORK AND ITS AUTHORIZED DEALERS, THEREFORE, ALL PARTS AND LABOR REQUIRED FOR THIS PROGRAM WILL BE PROVIDED BY CUMMINS.

SB 442B

Service Bulletin/Repair Instructions

THIS SERVICE BULLETIN INFORMS AFFECTED CUSTOMERS THAT THE POTENTIAL MAY EXIST IN WHICH THE ENTRANCE DOOR EXHAUST LINE ROUTED THROUGH THE SPARE TIRE COMPARTMENT COULD BECOME PLUGGED WITH SNOW AND/OR ICE, AND IN THIS CONDITION THE PLUGGED EXHAUST LINE COULD PREVENT THE ENTRANCE DOOR FROM OPENING AND ALLOWING PASSENGER EGRESS ON MODEL YEAR 2013-2017 MCI J4500 MODEL COACHES, AND THAT MCI WILL REMEDY THE AFFECTED COACHES AT NO COST TO THE CUSTOMERS.

SB 3097B

Service Bulletin/Repair Instructions

THIS SERVICE BULLETIN INFORMS AFFECTED CUSTOMERS THAT MCI HAS MADE AN IMPROVEMENT TO THE PARCEL RACK COMPARTMENT DOOR INSTALLATION WHICH WILL MINIMIZE THE PARCEL RACK COMPARTMENT DOOR RATTLING ON MODEL YEAR 2014-2017 MCI D MODEL COACHES AND 2014-2017 MCI J4500 MODEL COACHES. MCI WILL PROVIDE A PARTS KIT TO REMEDY THE AFFECTED COACHES AT NO COST TO THE CUSTOMERS.

SB 442

Service Bulletin/Repair Instructions

THIS SERVICE BULLETIN INFORMS AFFECTED CUSTOMERS THAT THE POTENTIAL MAY EXIST IN WHICH THE ENTRANCE DOOR EXHAUST LINE ROUTED THROUGH THE SPARE TIRE COMPARTMENT COULD BECOME PLUGGED WITH SNOW AND/OR ICE AND IN THIS CONDITION, THE PLUGGED EXHAUST LINE COULD PREVENT THE ENTRANCE DOOR FROM OPENING AND ALLOWING PASSENGER EGRESS ON MODEL YEAR 2013-2017 MCI J4500 MODEL COACHES, AND THAT MCI WILL REMEDY THE AFFECTED COACHES AT NO COST TO THE CUSTOMERS.

SB3094B

Service Bulletin/Repair Instructions

FRONT AXLE TOW PLATE: NOTIFICATION TO CUSTOMERS OPERATING A J4500 COACH WITH ZF AXLES THAT A TOW PLATE IS AVAILABLE FOR PUCHASE THROUGH MCI SERVICE PARTS, INC. THE TOW PLATE, WHEN UTILIZED WITH A 6.250 INCH FORK, ENABLES TOWING FROM THE FRAME AS WELL AS THE PROVISION TO SECURE THE COACH FRAME TO THE TOW BAR UTILIZING TIE-DOWN CHAINS.

SB 427

Service Bulletin/Repair Instructions

This Service Bulletin informs customers that MCI was notified by ZF Friedrichshafen AG that the lower die-cast aluminum seal carrier of the front and trailing (tag) axle king pin mount has exhibited signs of premature wear on model year 2013-2014 MCI D model coaches and model year 2013-2016 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB 3088

Service Bulletin/Repair Instructions

This Service Bulletin informs customers that MCI has created a procedure outlining the required steps to clean the fixed radiator on model year 2010-2016 MCI J4500 model coaches.

SB 424B

Service Bulletin/Repair Instructions

This Service Bulletin supersedes Service Bulletin 424 in its entirety and informs customers that MCI was notified by Cummins Inc. that it has issued a campaign to addresses the ISX lubricating oil filter bypass valve in addition to the previous fuel pump repair with a new bypass valve that has more effective sealing capability and provides better protection to fuel pump lubricated components on model year 2008-2013 MCI D model coaches and model year 2011-2014 MCI J4500 model coaches. This program is being performed only by Cummins Service Network and its authorized dealers, therefore, all parts and labor required for this program will be provided by Cummins.

SB 427 (DEC)

Service Bulletin/Repair Instructions

This Service Bulletin informs customers that MCI was notified by ZF Friedrichshafen AG that the lower die-cast aluminum seal carrier of the front and trailing (tag) axle king pin mount has exhibited signs of premature wear on model year 2013-2014 MCI D model coaches and model year 2013-2016 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB 426

Service Bulletin/Repair Instructions

This Service Bulletins informs affected customers that the incorrect engine coolant sensor may have been installed on model year 2014-2015 MCI J4500 model coaches equipped with a DD13 engine, and that MCI will remedy the affected coaches at no cost to the customers.

SB-426

Service Bulletin/Repair Instructions

MOTOR COACH IND.: INFORMATION PROVIDED REGARDING SOME MOTOR COACHES WITH INCORRECT ENGINE COOLANT SENSOR INSTALLED WHICH MAY AFFECT OPTIMUM ENGINE PERFORMANCE AND NEED TO BE CORRECTED. MODEL J4500. NO MODEL YEARS LISTED. *PE

SB 424

Service Bulletin/Repair Instructions

This Service Bulletin informs customers that MCI was notified by Cummins Inc. that it has released Campaign C1638 that addresses the ISX lubricating oil filter bypass valve in addition to the previous fuel pump repair actions outlined in MCI SB 419 and Cummins FCP C1556 on model year 2008-2013 MCI D model coaches and model year 2011-2014 MCI J4500 model coaches. This program is being performed only by Cummins Service Network and its authorized dealers, therefore, all parts and labor required for this program will be provided by Cummins.

SB-424

Service Bulletin/Repair Instructions

MOTOR COACH IND.: SOME COACHES NEED TO HAVE THE LUBRICATING OIL FILTER BYPASS VALVE AND FUEL PUMP REPAIRED DUE TO VENDOR'S INSTALLATION. MODEL D, J4500. NO MODEL YEARS LISTED. *PE

3085

Service Bulletin/Repair Instructions

MOTOR COACH INDUSTRIES J4500 SERIES: SERVICE BULLETIN INFORMATION THAT MCI HAS MADE DESIGN CHANGES TO THE FOG LIGHT INSTALLATION ON J4500 COACHES. *LJ

SB 3085

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI has made design changes to the fog light installation on model year 2012-2014 MCI J4500 model coaches replacing the 55W bulb with a 35W bulb which will improve product reliability by minimizing the potential for cracking, distortion and leaking of the fog light acrylic lens under certain conditions, and that and that MCI has a retrofit kit available for purchase.

3084B

Service Bulletin/Repair Instructions

MOTOR COACH INDUSTRIES: J4500 SERIES: SERVICE BULLETIN INFORMATION REGARDING REPLACEMENT OF A SOLID STATE RELAY MODULE. *LJ

MCI

Service Bulletin/Repair Instructions

Zf has contacted Motor Coadch Industries (MCI) regarding an inspection program reqired on model 2014 and 2015 MCI D and J series coaches that are equipped with a ZF drive axle.

SB 419

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI was notified by Cummins Inc. that it has issued a campaign to address ISX high pressure fuel pump ceramic plunger fractures as well as the potential of damage to the roller/tappet assembly on model year 2011-2013 MCI D model coaches and model year 2011-2014 MCI J4500 model coaches. This program is being performed only by Cummins Service Network and its authorized dealers, therefore, all parts and labor required for this program will be provided by Cummins.

415B

Service Bulletin/Repair Instructions

MOTOR COACH INDUSTRIES: MOTOR COACH IS AWARE OF THE ENGINE FAILURE NOT REACHING OPERATING PROPER TEMPERATURE. *LJ

SB 415B

Service Bulletin/Repair Instructions

This Service Bulletin supersedes Service Bulletin 415 in its entirety and informs affected customers that the DD13 engine does not reach an operating temperature that is sufficient to perform a regeneration at low ambient temperatures on model year 2013-2014 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB 3083

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI was notified by Mobile Climate Control (MCC) regarding a potential issue with the wiring in the condenser compartment. The absence of heat shrink on a crimp connector in the condenser compartment could result in corrosion of the wires on model year 2012-2013 MCI J4500 model coaches, and that MCI has a retrofit kit available for purchase.

SB 417

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI was notified by Detroit Diesel Corporation (DDC) that it has released Field Action 14W1 addressing a reprogramming change, which DDC advises will prevent fault codes and performance issues on model year 2013-2014 MCI J4500 model coaches equipped with a DDC engine, and that customers should contact their local Detroit Diesel Authorized Repair Facility to schedule an appointment, all parts and repairs will be performed by DDC and its authorized dealers.

SB-417

Service Bulletin/Repair Instructions

MCI: DUE TO VENDOR PROGRAMMING, TO PREVENT FAULT CODES AND PERFORMANCE ISSUES, THE SOFTWARE FOR ENGINE WILL BE REPROGRAM AND FUEL MAPS. MODEL J4500 SERIES. NO MODEL YEARS LISTED. *PE

412C

Service Bulletin/Repair Instructions

CUMMINS: MCI, CUSTOMERS MAY EXPERIENCE A FAULT CODE ALONG WITH MALFUNCTION INDICATOR LAMP TALE LAMP ON THE TELL CLUSTER. *LJ

SB-412-C

Service Bulletin/Repair Instructions

MCI: FAULT CODE 2311 MAY BE EXPERIENCE, ALONG WITH MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION TELL TALE LAMP ON TELL TALE CLUSTER AND ENGINE PERFORMANCE AND TORQUE CAN BE REDUCED. MODEL D, J4500 SERIES. NO MODEL YEARS LISTED. *PE

SB 412B

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI was notified by Cummins Inc. that customers operating a coach equipped with a Cummins ISX engine and On Board Diagnostics (OBD) may experience an active 2311 fault code in addition to the Malfunction Indicator Lamp (MIL) tell tale lamp illuminated on the tell tale cluster on model year 2014 MCI D model coaches and model year 2014 MCI J4500 model coaches. This program is being performed only by Cummins Service Network and its authorized dealers, therefore, all parts and labor required for this program will be provided by Cummins.

SB 411

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that the diesel exhaust fluid (DEF) pressure line may exhibit signs of fatigue and melting on model year 2011-2014 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

403

Service Bulletin/Repair Instructions

DIESEL PARTICULATE FILTER CRADLE MAY CAUSE FATIGUE AND CRACKING. 06/04/14*LJ

SB 409

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that Leece Neville alternators are subject to early failures and not meeting reliability requirements in which the alternator could operate in an over-charge condition, which may result in a coach down situation or damage to engine components on model year 2014 MCI D model coaches and model year 2014 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB 404

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that coaches may experience failure of the VIP module, which may result in the steering wheel switches such as the cruise control and jake brake pod assemblies not working on model year 2013-2014 MCI J4500 model coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB-3082

Service Bulletin/Repair Instructions

MOTOR COACH IND. (MCI): TO CORRECT AN ACTIVE FAULT CODE (2311), EXPERIENCED IN THE ENGINE, A NEW CALIBRATION ECM IS BEING INSTALLED. *PE

SB 403

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that the diesel particulate filter (DPF) cradle may exhibit signs of fatigue and cracking on model year 2012-2014 MCI J4500 model coaches equipped with DD13 engine, and that MCI will remedy the affected coaches at no cost to the customers.

SB 406

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that coaches equipped with Allison Transmissions, may experience water migration into the transmission connector and harness, resulting in transmission codes as a result of corrosion or the potential of transmission failure on model year 2014 MCI J4500 coaches, and that MCI will remedy the affected coaches at no cost to the customers.

SB 3077

Service Bulletin/Repair Instructions

This Service Bulletin informs affected customers that MCI was notified by Shaw Development that the diesel exhaust fluid (DEF) tank cap requires routine cleaning to prevent the potential for crystallization build up at the vent, which may result in potential vacuum issues which could result in collapsing of the tank walls on MCI D model coaches, MCI E4500 model coaches and MCI J4500 model coaches.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.