Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
LI82.35-P-078467
Service Bulletin/Repair Instructions
Complaint Washer fluid system leaks Cause Various possible causes: 1. Washer fluid reservoir itself. 2. Seal on washer fluid pump/washer fluid reservoir. 3. Washer fluid pump. 3.1. Distributor housing leaks. 3.2. Pump fitting leaks. 3.3. Washer fluid hose cannot be snapped into place on pump fitting. 3.4. Washer fluid hose will not stay on pump fitting, although connector OK. 4. Washer fluid line. 4.1 Connector will not stay on pump fitting because it is broken. 4.2 Sealing ring in connector missing. 4.3 Sealing ring in connector fitted, but deformed and therefore leaks. 4.4 Damage to washer line by animal. 5. Seal on heating washer fluid reservoir/washer fluid reservoir. Remedy Replace defective component parts only. Do not replace any adjacent component parts that are intact. Note: Repair kits for washer line hoses do exist to allow patches for line damage.
LI82.70-P-077433
Service Bulletin/Repair Instructions
Complaint During a phone call, the called party has difficulty understanding/cannot understand the driver, or interference/background noises are audible to the called party during a call. It becomes increasingly difficult to understand as the speed rises. Cause A. Seating of the microphones in the headliner. Side edges are covered by the textile cover (see picture "1") B. Assembly of microphones (B25/20 or B25/21) in the headliner. C. Dirt inside the microphone housing Remedy 1. Press finger on rear of microphone (on adhesive tape) 2. Remove microphone cap from the front 3. Eliminate protruding material residues of the microphone cutout at the headliner, e.g. with a soldering iron. The microphone must be seated in the headliner as shown in picture "2". 4. Push microphone from behind until it is firmly pressed into the headliner 5. Maintain pressure and press/clip cap into microphone from the front. Note: The cover cap must be clearly heard and felt to engage. 6. This procedure must be carried out on both microphones (B25/20 and B25/21) Note: • It is recommended to replace the cover caps. • The non-woven cloth in the cover cap protects the microphone from soiling and must not be removed. NOTE: The information contained in this document is intended for use by trained, professional technicians with the knowledge to properly and safely perform diagnosis and repairs on Mercedes-Benz vehicles, using Mercedes-Benz approved tools and equipment. It informs service technicians about conditions that could occur in certain vehicles and provides information that could assist in proper vehicle diagnosis, service, or repair. It does not indicate that a defect is present in any vehicle referenced in this document nor does it imply warranty coverage. DO NOT assume that a symptom or condition, or a described cause of a symptom or condition, affects any particular vehicle or groups of vehicles, or that a described repair applies to any particular vehicle or groups of vehicles. There can be multiple causes resulting in the same or similar symptoms or conditions described in this document, and trained professional service technicians must use their diagnostic skills to make evaluations on a case-by-case basis. The information contained in this document does not guarantee warranty coverage nor does it extend the vehicle’s warranty in any way.
LI82.10-P-078307
Service Bulletin/Repair Instructions
Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions. In contrast to a leaky headlamp, physical fogging does not result in a technical impairment of the headlamp. A leak test must be performed to determine if physical fogging exists or if the headlamp is leaky. Remedy In advance, observe LI82.10-P-078301 "Headlamps or Front Fog Lamps Leaking or Fogged". 1. Prepare headlamp/check for external damage: For headlamps with a closed system 1. Check the headlamps for any external damage and check also for correct seating of the Gore-diaphragm/correct latching of the cover caps. 2. If the headlamp exhibits any external damage, replace the headlamp. For headlamps with an open system 1. Check the headlamps for any external damage and seal off the vent then make sure the cover caps are latched correctly into place. 2. If the headlamp exhibits any external damage, replace the headlamp. Note: A headlamp with external damage is not a warranty or goodwill case. 2. Leak test of headlamp with overpressure: • Connect test adapter to pressure tester. (Figure 1) • Check test adapter for leak tightness. To do so, connect plug and coupling (picture 2) and apply a maximum overpressure of 30 mbar. The pressure must remain constant. If the pressure does not remain constant, use a new adapter. • Seal all the outlet openings using sealing compound and the given diaphragm with the plunger (picture 3). (Picture 4) Make allowance for the different headlamp variants here (there are different outlet openings). • Check if the headlamp needs to be removed to gain access to the diagnostic socket on the headlamp housing. • Plug the adapter onto the diagnostic socket on the headlamp housing. (Picture 5). • Apply a maximum of 30 mbar overpressure to the headlamp housing. Note: If the maximum overpressure of 50 mbar is exceeded the headlamp seal will be damaged. • If a pressure drop of less than 10 mbar is measured within 30 seconds, the headlamp is not leaky and the problem is down to natural physical fogging. • If a pressure drop of more than 10 mbar is measured within 30 seconds, the headlamp is leaky. Note: The leaky position can be localized with the aid of soap suds. Replace any leaky headlamps. Note: Desiccant packs can be installed for headlamps that are not leaky. See: • LI82.10-P-064766 Fogged headlamp, desiccant pack installed - open ventilation system • LI82.10-P-078304 Fogged headlamp, desiccant pack installed - closed ventilation system
LI82.10-P-078301
Service Bulletin/Repair Instructions
Complaint Headlamp or front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. Headlamps comply with all applicable standards. If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Remedy Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps and LED rear lamps: 1. Drive vehicle into workshop (temperature higher than +18 °C/+64.4 °F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood or trunk. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in the formation of condensation, check the headlamp for a defect. (See Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Remedy 2 A Damaged headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness in accordance with LI82.10-P-078307. The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions. Note: External damage to the headlamp/rear lamp or faulty seating of the cover caps does not present a warranty or goodwill case. With headlamps, it is possible to install desiccant packs if the problem occurs repeatedly. Open ventilation system: LI82.10-P-064766. Closed ventilation system LI82.10-P-078304
LI91.18-P-077075
Service Bulletin/Repair Instructions
Crease formation on genuine leather seat covers in vehicles with low mileage ⢠Objects left on the seats for extended periods of time (pressure marks). ⢠Objects wedged between the seat backrest and seat cushion (e.g. seat belt buckle). ⢠Light initial creases due to vehicle handling. ⢠Light creases in the outer covers originating from the production process (missing finish). Heat treatment of the seat covers using heat gun and plastic wedge. Be very careful to not overheat the seat material!
LI27.60-P-059296
Service Bulletin/Repair Instructions
Selector lever blocks in position "P" (brake applied)
LI82.30-P-059239
Service Bulletin/Repair Instructions
Complaints about poor wiping effect of winshield wiper
LI68.05-P-059193
Service Bulletin/Repair Instructions
SENTEX gate operator with Clik Card Remote not compatible with Homelink
T-B-46.30-13b
Service Bulletin/Repair Instructions
10 Year/Unlimited Mile EXTENDED WARRANTY FOR CLAMP AND LOWER POWER STEERING HOSE
463013
Service Bulletin/Repair Instructions
MERCEDES BENZ SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. MODELS ML320, ML350, ML430, ML55, ML500. MODEL YEAR 1998 FROM VIN 043552 UP TO AND INCLUDING MODEL YEAR 2003. 10 YEAR/UNLIMITED MILE EXTENDED WARRANTY FOR CLAMP AND LOWER POWER STEERING HOSE. *TT UPDATED 3/3/08. *NJ
2005060014
Service Bulletin/Repair Instructions
INSPECT CATALYST WELDS AND REPLACE CATALYTIC CONVERTER IF NECESSARY. *AK
1018C
Service Bulletin/Repair Instructions
FRONT BRAKE SQUEAL. *JB
TB8285157
Service Bulletin/Repair Instructions
CONCERNS WITH THE MCS (MODULAR CONTROL SYSTEM) HAVING A BLANK SCREEN. *TT
09M012
Service Bulletin/Repair Instructions
CUSTOMER CONCERNS REGARDING CD CHANGER MAGAZINE (MCS UNIT WOULD NOT RECOGNIZE A NEW MAGAZINE IF IT WAS INSTALLED WITH THE MCS HEAD UNIT POWERED OFF), OR BOOKS ON TAPE ISSUE (MCS HEAD UNIT DISPLAY WILL SHOW AN IMPROPER TAPE TENSION ERROR WHEN USING TAPES WITH A 90 MINUTE OR GREATER PLAYING TIME). *TT
07M012
Service Bulletin/Repair Instructions
A CONDITION MAY EXIST WHERE THE MODULAR CONTROL SYSTEM MAY INTERMITTENTLY DISABLE THE CONTROL AND CAUSE THE DISPLAY TO BE BLANK. *TT
30M002
Service Bulletin/Repair Instructions
SOME VEHICLES MAY EXHIBIT A BATTERY THAT IS DEAD FOR NO APPARENT REASON. *TT
31M002
Service Bulletin/Repair Instructions
ADDRESSES CONCERNS WITH A SOFTWARE BUG IDENTIFIED IN THE MODULAR CONTROL SYSTEMS WITH SOFTWARE REVISION 9/00 OR HIGHER. *TT
26M001
Service Bulletin/Repair Instructions
SOME VEHICLES UP TO VIN A214303 MAY EXHIBIT A SRS MALFUNCTION INDICATOR LAMP ILLUMINATED AND DIAGNOSTIC TROUBLE CODE FOR SIDE AIRBAG PRESENT. *TT
03M002
Service Bulletin/Repair Instructions
CUSTOMER COMPLAINT ON VEHICLES WITHIN VIN RANGE A145273 TO A149599 OF THE REMOTE TRANSMITTER KEY LOSING SYNCHRONIZATION RESULTING IN INOPERATIVE CENTRAL LOCKING. *TT
27M992
Service Bulletin/Repair Instructions
CUSTOMER COMPLAINT OF AN INABILITY TO REMOVE THE MCS UNIT FROM THE DASH PANEL USING THE STANDARD HEAD UNIT REMOVAL KEYS. *TT