Vehicle report

1994 MERCURY VILLAGER

Service bulletins

112 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

03148

Service Bulletin/Repair Instructions

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

02208

Service Bulletin/Repair Instructions

CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH

02176

Service Bulletin/Repair Instructions

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

0214

Service Bulletin/Repair Instructions

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT

01194

Service Bulletin/Repair Instructions

THIS ARITLCE IS TO PROVIDE INFORMATION ON REPLACEMENT OF OLD STYLE HOOD LAMP SWITCH TO THE RVISED MECHANICAL HOOD LAMP SWITCH. *TT

01181

Service Bulletin/Repair Instructions

BRAKE SHIFT INTERLOCK.*JB

01156

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

01157

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

14757

Service Bulletin/Repair Instructions

INFORMATION ON SERVICING THE FORWARD CLUTCH. *TT

0015

Service Bulletin/Repair Instructions

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS

13760

Service Bulletin/Repair Instructions

INFORMATION REGARDING THE SERVICING OF THE FORWARD CLUTCH, WHICH HAS BEEN REPLACED BY THREE INDIVIDUAL PARTS. *MJS

7922

Service Bulletin/Repair Instructions

BE AWARE THAT THE F6XZ-7A360-AA FORWARD CLUTCH ASSEMBLY HAS BEEN REPLACED BY 3 INDIVIDUAL PARTS. XF5Z-7A360-AA(DRUM), XF5Z-7A398-AA (PLANETARY) AND F3XY-7B066-F (PRESSURE PLATE). USE OF ANY OF THE ORIGINAL COMPONENTS IN PLACE OF THOSE LISTED COULD CAUSE AN ENDPLAY AND/OR SHIFTING CONCERN.

99222

Service Bulletin/Repair Instructions

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT

13368

Service Bulletin/Repair Instructions

ADDRESSING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT

7264

Service Bulletin/Repair Instructions

EXHIBITING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT

99194

Service Bulletin/Repair Instructions

INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT

99196

Service Bulletin/Repair Instructions

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT

99139

Service Bulletin/Repair Instructions

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT

99129

Service Bulletin/Repair Instructions

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT

99103

Service Bulletin/Repair Instructions

ON SOME VEHICLES THE CHECK ENGINE WARNING LAMP MAY ILLUMINATE AND DIAGNOSTIC TROUBLE CODES 32, 35, P0400, P0402, P1400, P1401, P1402 OR MALFUNCTION INDICATOR LAMP 0302, 0305, 0306, 0514, 1005 MAY BE STORED INDICATING A MALFUNCTION IN THE EXHAUST GAS RECIRCULATION (EGR) SYSTEM. *TT

99816

Service Bulletin/Repair Instructions

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT

996018

Service Bulletin/Repair Instructions

BRIEF INFORMATION REGARDING EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *TT

12534

Service Bulletin/Repair Instructions

INFORMATION REGARDING SHORTAGE OF NEW TRANSMISSION ASSEMBLIES. *TT

12623

Service Bulletin/Repair Instructions

INFORMATION REGARDING EXHAUST GAS RECIRCULATION VALVE (EGR) SYSTEM DIAGNOSIS. *TT

5858

Service Bulletin/Repair Instructions

INFORMATION REGARDING TRANSMISSION ASSEMBLY SHORTAGE. *TT

98L20

Service Bulletin/Repair Instructions

SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT

12081

Service Bulletin/Repair Instructions

SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE (DTC) 34, OR PO325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM, INDICATING A FAULT WITH THE ENGINE KNOCK SENSOR CIRCUIT. *MJS

985094

Service Bulletin/Repair Instructions

SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE 34, OR P0325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM. *TT

982015

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT A MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODE ( DTC ) 32. *YC

982016

Service Bulletin/Repair Instructions

EXPERIENCING LOW OR NO A/C PERFORMANCE IN HIGH AMBIENT TEMPERATURES. *YC

98-4816

Service Bulletin/Repair Instructions

CONCERNS WITH EGR FLOW MALFUNCTION. *TT

98161

Service Bulletin/Repair Instructions

WHINING NOISE FROM TRANSAXLE ON LIGHT ACCELERATION, TIP-IN ACCELERATION BETWEEN 40-64 KM/H (25-40 MPH)

98154

Service Bulletin/Repair Instructions

REAR BRAKES ARE BINDING OR OVERHEATING AFTER HAVING BEEN SERVICED. YD

11778

Service Bulletin/Repair Instructions

SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT

4661

Service Bulletin/Repair Instructions

SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT

9888

Service Bulletin/Repair Instructions

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC

9852

Service Bulletin/Repair Instructions

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC

985A11

Service Bulletin/Repair Instructions

SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC

985A13

Service Bulletin/Repair Instructions

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC

985A33

Service Bulletin/Repair Instructions

THE REAR BRAKES MAY BIND OR OVERHEAT AFTER HAVING BEEN RECENTLY SERVICED. *YC

985A49

Service Bulletin/Repair Instructions

EXPERIENCING A SQUEALING OR GRINDING NOISE FROM EITHER THE FRONT OR REAR BRAKES WHEN THE CUSTOMER LIGHTLY APPLIES THE BRAKES. *TT

985A5

Service Bulletin/Repair Instructions

HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC

9845

Service Bulletin/Repair Instructions

AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC

983114

Service Bulletin/Repair Instructions

THIS BULLETIN MENTIONS THE TWO DIFFERENT CYLINDERS AVAILABLE FOR REPLACEMENT LIFTGATE SUPPORT CYLINDERS. *TT

9811312

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT AN ILLUMINATED ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LAMP AND TROUBLE CODES 41/45/55/63. *TT

983072

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXHIBIT AN INTERMITTENT ABS WARNING LAMP CONCERN AND TROUBLE CODES 41/ 45/ 55/ 63 MAY BE RETRIEVED DURING A QUICK TEST. *TT

9814

Service Bulletin/Repair Instructions

SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT

97111097234

Service Bulletin/Repair Instructions

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC

BC2290970501

Service Bulletin/Repair Instructions

FRONT DOOR WINDOW BINDING WHILE TRAVELING UP OR DOWN. *TW

BC2304970501

Service Bulletin/Repair Instructions

EGR FUNCTION TESTING. *TW

BC2361970501

Service Bulletin/Repair Instructions

AUTHORIZED WARRANTY PART REPLACEMENT OF BRAKE PADS TO CORRECT EXCESSIVE BRAKE NOISE. *TW

BC2443970501

Service Bulletin/Repair Instructions

INSTRUCTIONS ON HOW TO MANUALLY CLEAR CODES FROM MEMORY AFTER AN ABS BRAKE REPAIR. *TW

97610

Service Bulletin/Repair Instructions

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD

9768

Service Bulletin/Repair Instructions

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD

9751

Service Bulletin/Repair Instructions

INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP. *JD

97511

Service Bulletin/Repair Instructions

FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD

BC3164970218

Service Bulletin/Repair Instructions

SULPHUR ODOR CONCERNS. *TW

9743

Service Bulletin/Repair Instructions

BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD

BC1031497020

Service Bulletin/Repair Instructions

SULPHUR ODOR CONCERNS. *JD

BC0055972301

Service Bulletin/Repair Instructions

A CHUNCH/GRUNT NOISE COMING FROM THE REAR LEAF SPRING SHACKLE BUSHING MAY BE REPAIRED BY INSTALLING AN IMPROVED SHACKLE ASSEMBLY.JD

BC1020497230

Service Bulletin/Repair Instructions

THE ABS PUMP MOTOR RUNNING WHILE THE VEHICLE IS SITTING STILL. *JD

BC1021597230

Service Bulletin/Repair Instructions

POOR HEATER CAPABILITY IN VILLAGERS DURING COLD WEATHER WHILE THE ENGINE IS AT IDLE. *JD

BC1023397230

Service Bulletin/Repair Instructions

WHEN ATTEMPTING TO INTERFACE WITH VILLAGER PCM/TCM ON 1996 & 1997 VEHICLES, USE THE OBD II DLC CONNECTOR LOCATED JUST BENEATH THE STEERING COLUMN. *JD

BC3353972301

Service Bulletin/Repair Instructions

INTERFACE WITH THE VILLAGER PCM/TCM ON VEHICLES, USE THE OBD II DLC CONNECTOR LOCATED JUST BENEATH THE THE STEERING COLUMN. *JD

BC3411972301

Service Bulletin/Repair Instructions

POOR HEATER CAPABILITY IN VEHICLES DURING COLD WEATHER WHILE THE ENGINE IS AT IDLE. *JD

BC3433972301

Service Bulletin/Repair Instructions

CONCERNS OF THE ABS PUMP MOTOR RUNNING WHILE THE VEHICLE IS SITTING STILL. *JD

BC3480972301

Service Bulletin/Repair Instructions

INTERMITTENT ABS LAMP ON AND WHEEL SENSOR DTC'S SET WHILE DRIVEING THE VEHICLE ON THE HIGHWAY. *JD

BC0055970201

Service Bulletin/Repair Instructions

CHUNCH/GRUNT NOISE COMING FROM THE REAR LEAF SPRING SHACKLE BUSHING MAY BE REPAIRED BY INSTALLING AN IMPROVED SHACKLE ASSEMBLY. *JD

962612

Service Bulletin/Repair Instructions

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW

962522

Service Bulletin/Repair Instructions

EXTENDED CRANK - LONG CRANK TIME DURING MORNING START-UPS - VEHICLES BUILT THROUGH 7/1/96 NO START - NO START AFTER SHORT HOT SOAK - VEHICLES BUILT THROUGH 7/1/96 STALLING - INTERMITTENT IN HOT AMBIENT TEMPERATURES - VEHICLES BUILT THROUGH 7/1/96. *TW

96249

Service Bulletin/Repair Instructions

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW

BC0482961113

Service Bulletin/Repair Instructions

EXTENDED CRANK OR INTERMITTENT STALLING IN HIGH AMBIENT TEMPERATURES. *TW

BC0306961101

Service Bulletin/Repair Instructions

INTERMITTENT POWER DOOR LOCK ACTIVATION. *TW

BC0678961025

Service Bulletin/Repair Instructions

INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT

BC0690961023

Service Bulletin/Repair Instructions

IMPROVED REAR SHOCK ABSORBERS AVAILABLE. *TT

96222

Service Bulletin/Repair Instructions

BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW

96225

Service Bulletin/Repair Instructions

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW

96226

Service Bulletin/Repair Instructions

AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW

BC0751961017

Service Bulletin/Repair Instructions

IMPROVED FUEL PUMP W/ AN IMPROVED, HARDENED INNER GEROTOR GEAR. *TT

BC0842961008

Service Bulletin/Repair Instructions

PROCEDURE FOR INTERMITTENT ENGINE FLARE ON STARTUP FROM A STOP. *TT

BC5178961001

Service Bulletin/Repair Instructions

FUEL PUMP IMPROVED, HARDENED INNER GEROTOR GEAR. IMPROVEMENT WILL REDUCE THE POSSIBILITY OF INTERMITTENT STALLING IN HOT AMBIENT TEMPS & A LONG CRANK TIME AFTER A COLD SOAK. *TT

BC9669961001

Service Bulletin/Repair Instructions

2.3L EFI ENGINES DISPLAY A ROLLING IDLE CONCERN. *TT

BC9685961001

Service Bulletin/Repair Instructions

PARTS INFORMATION FOR REPLACING THE MAIN CONTROL. *TT

96717

Service Bulletin/Repair Instructions

THERE MAY BE A SQUEAK / RATTLE NOISE FROM THE SLIDING DOOR AREA AND / OR THE SLIDING DOOR MAY BE DIFFICULT TO CLOSE. *TT

96722

Service Bulletin/Repair Instructions

EXPERIENCING A CRUNCH / GRUNT NOISE FROM THE REAR SUSPENSION OF SOME VEHICLES. *TT

BC0104960102

Service Bulletin/Repair Instructions

MAY EXHIBIT A GRINDING/SQUEALING NOISE FROM THE REAR BRAKES. THE NOISE TYPICALLY APPEARS IN THE VEHICLE WHEN ITS COLD OR IN THE MORNING UNDER FIRST APPLICATION. ENGINEERING IS CURRENTLY DEVELOPING A REVISED MATERIAL THAT WILL BE AVAILABLE BY JOB 1, 1997.

95212

Service Bulletin/Repair Instructions

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PART OF THE DISC BRAKE SYSTEM, IT COULD CAUSE RUBBER PARTS TO SWELL IF LUBRICANT CONTACTS THE RUBBER MATERIAL.

BC1241950906

Service Bulletin/Repair Instructions

CRUNCHING NOISE COMING FROM REAR LEAF SPRING. *TW

BC1252950906

Service Bulletin/Repair Instructions

VEHICLES MAY EXHIBIT A GRINDING/SQUEALING NOISE WHEN IT IS COLD IN THE MORNING AND AT THE FIRST APPLICATION OF BRAKES. *TW

BC1422950906

Service Bulletin/Repair Instructions

VEHICLE MAY EXPERIENCE A MINOR EXTERIOR REAR VIEW MIRROR VIBRATION. *TW

BC1501950906

Service Bulletin/Repair Instructions

INTERMITTENT TO OCCASIONAL BRAKE SQUEAL OR BRAKE CREEP/GROAN. *TW

BC2074950705

Service Bulletin/Repair Instructions

INTERMITTENT OR INOPERATIVE POWER DOOR LOCKS. *TW

BC4296950705

Service Bulletin/Repair Instructions

INTERMITTENT OR INOPERATIVE POWER DOOR LOCKS. *TW

9592

Service Bulletin/Repair Instructions

UNKNOWN

BC2540950503

Service Bulletin/Repair Instructions

TRANSMISSION OVERDRIVE WHINE BETWEEN 25 TO 40 MPH. *TW

9578

Service Bulletin/Repair Instructions

THE REAR BRAKES MAY BIND OR OVERHEAT AFTER HAVING BEEN RECENTLY SERVICED. *TW

BC2900950401

Service Bulletin/Repair Instructions

VILLAGERS MAY EXPERIENCE A TIMING BELT WHINE AT LOW ENGINE RPM.

BC2903950401

Service Bulletin/Repair Instructions

FUEL PUMP WHINE DUE TO MISPLACED SOUND DEADING STRIPS, ALLOWING THE FUEL TANK TO GROUND OUT AGAINST THE FRAME. *TW

95511

Service Bulletin/Repair Instructions

CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW

95520

Service Bulletin/Repair Instructions

REAR WIPER MOTOR INOPERATIVE OR INTERMITTENT OPERATION. *TW

9566

Service Bulletin/Repair Instructions

CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW

BC3260950301

Service Bulletin/Repair Instructions

SIDE WINDOW LATCH MAY NOT STAY IN OPEN OR CLOSED POSITION. *TW

BC4159950301

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE A LOW TONED RATTLE/CLUNK FROM THE REAR PORTION OF THE VEHICLE WHILE DRIVINE LESS THAN 25 MPH. *TW

BC3320950201

Service Bulletin/Repair Instructions

VEHICLES MAY EXHIBIT A GRINDING/SQUEALING NOISE FROM THE REAR BRAKES. *TW

BC3482950201

Service Bulletin/Repair Instructions

THE TIMING BELT DESIGN AND CAMSHAFT SPROCKET GEAR HAVE BEEN CHANGED. *TW

BC4188950401

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE TIMING BELT WHINE AT LOW ENGINE RPM. *TW

9524

Service Bulletin/Repair Instructions

NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION. *TW

BC4053950103

Service Bulletin/Repair Instructions

VEHICLES MAY EXHIBIT A DRIVEABILITY CONCERN DUE TO A BROKEN CRANKSHAFT. *TW

BC0383941201

Service Bulletin/Repair Instructions

SOME VEHICLES MAY EXPERIENCE A TRANSMISSION SHIFT HUNTING CONDITION. *TW

BC0400941201

Service Bulletin/Repair Instructions

VEHICLES MAY EXHIBIT A CLUNK NOISE COMING FROM THE REAR. *TW

BC0542941201

Service Bulletin/Repair Instructions

VEHICLE IGNITION CYLINDERS MAY REQUIRE AN EXCESSIVE EFFORT. *TW

BC4038941201

Service Bulletin/Repair Instructions

VEHICLES MAY EXPERIENCE A TRANSMISSION SHIFT HUNT CONDITION FROM 3-4 TO 4-3. *TW

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.