Vehicle report

2008 NEWMAR DUTCH STAR

Service bulletins

12 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

PIB 494

Service Bulletin/Repair Instructions

If the coach's HWH leveling system has intermittent issues when operating, check for corrosion or loose mounting bolts. Torque the mounting bolts (if needed) to 30 ft. pounds. A ground cable may also be installed to improve the overall grounding of the HWH pump assembly.

15V808

Service Bulletin/Repair Instructions

Mailing second notice on not corrected customer letters on NHTSA Recall: Newmar Corporation has decided that a defect relating to motor vehicle safety exists in specific motor homes. Issue: Certain motorhomes may have a defective refrigerator travel latch that may activate without the user?s knowledge when the doors are closed. If the latch locks the door shut, the refrigerator cannot be opened from the inside. This could potentially cause entrapment/injury to an individual. This only applies to French door style refrigerators with a specific travel latch. Attached is a list of specific coaches affected.

RSB 460

Service Bulletin/Repair Instructions

SPARTAN MOTORS HAS DECIDED THAT A DEFECT WHICH RELATES TO MOTOR VEHICLE SAFETY EXISTS IN SPECIFIC MOTOR HOMES BUILT ON SPARTAN CHASSIS AND IN RESPONSE NEWMAR IS PUBLISHING RECALL NHTSA# 16V 501 TC# 2016-342. ON CERTAIN MOTORHOMES, THE EXHAUST FLEX TUBE MAY BE MISALIGNED CAUSING THE POTENTIAL FOR THE FLEX TUBE TO TEAR. IF THE EXHAUST TUBE TEARS, HOT EXHAUST GAS COULD BLOW AGAINST OTHER COMPONENTS OR MATERIALS. IF EXHAUST GAS TEMPERATURES EXCEED THE FLASH POINT OF OTHER MATERIAL OR COMPONENTS, IT COULD INCREASE THE RISK OF FIRE CAUSING INJURY AND/OR DAMAGE TO PROPERTY. THIS MAY OCCUR WITHOUT WARNING.

TSB 446

Service Bulletin/Repair Instructions

NEWMAR CORPORATION HAS DECIDED THAT A DEFECT RELATING TO MOTOR VEHICLE SAFETY EXISTS IN SPECIFIC MOTOR HOMES. NHTSA#: 16V 008 TC#: 2016-018 NEWMAR CORPORATION HAS BEEN ADVISED BY LIPPERT COMPONENTS THAT ON CERTAIN MOTORHOMES USING LCI COACHSTEP ELECTRIC DOUBLE OR TRIPLE ENTRANCE STEPS, THERE IS THE POTENTIAL OF A STRUCTURAL FRACTURE WITHIN THE LIPPERT STEP ASSEMBLY. THERE IS THE POTENTIAL OF A STRUCTURAL FRACTURE OF THE CENTER BOLT OF THE FAN GEAR ASSEMBLY WHICH MAY CAUSE THE FAN GEAR ASSEMBLY TO DISENGAGE FROM THE STEPS. THIS ISSUE CREATES AN UNSTABLE PLATFORM, WHICH COULD CAUSE A PERSON TO FALL AND RESULT IN INJURY.

TSB 432

Service Bulletin/Repair Instructions

Spartan Motors USA, Inc. (Spartan) has decided a defect which relates to motor vehicle safety exists in certain incomplete motor home chassis. Newmar Corp. has built on these chassis. The list of specific Newmar affected units is attached. Newmar NHTSA# 15v 654, TC# 2015-467 Tag axle wheel bearings may overheat. Overheating of the tag axle may be detected by distortion or melting of the Stemco cover or ABS lamp illumination. If the wheel bearings overheat, there may be an increased risk of a wheel end fire.

TSB 412

Service Bulletin/Repair Instructions

ON CERTAIN NEWMAR MOTORHOMES, THE REFRIGERATOR HEATED WATER LINE CIRCUIT BREAKER MAY HAVE THE WRONG SIZE AMPERAGE RATING AND THE 12 VOLT THERMOSTAT AND 12 VOLT HEATED WATER LINE COULD ALSO BE WIRED INCORRECTLY, CAUSING IT TO HAVE THE INCORRECT WIRING OR NO POWER. THE INCORRECT CIRCUIT BREAKER AMPERAGE RATING COULD INCREASE THE RISK OF A FIRE CAUSING INJURY AND/OR DAMAGE TO PROPERTY. NHTSA 14V-602, TC# 2014-425

344

Service Bulletin/Repair Instructions

NEWMAR CORPORATION: ALL MOTORIZED EQUIPPED WITH NORCOLD REFER. CHANGE COOLING UNIT HEATING ELEMENT VENDORS; THERE IS A NEW STYLE ELECTRIC HEATING ELEMENT THAT MUST BE USED IN CERTAIN NEW COOLING UNITS. *PE

343

Service Bulletin/Repair Instructions

NEWMAR CORPORATION: ALL MOTORIZED RV. A THERMAL LIMIT SWITCH IS ADDED TO CERTAIN 1200 LR, 1200 LRIM, AND 1201 LRIM REFRIGERATORS TO PREVENT POSSIBLE EXCESS OR OVERHEATING CONDITIONS IN THE HEATER AREA OF THE COOLING UNIT TO EXCEED A CERTAIN LEVEL. *PE

342

Service Bulletin/Repair Instructions

NEWMAR - ALL DOMESTIC UNITS RETAILED AFTER 6/2/08 - FMVSS 120 NOW REQUIRES ALL RV'S HAVE THEIR WEIGHT LABELS MODIFIED IF MORE THAN 100 LBS HAS BEEN ADDED TO THE UNIT BETWEEN THE TIME OF MANUFACTURE AND THE TIME OF FIRST RETAIL DELIVERY. *NJ

341

Service Bulletin/Repair Instructions

STEERING GEAR SEAL LEAKS FLUID. *PE

TSB-340

Service Bulletin/Repair Instructions

NEWMAR: POPPING OR GRINDING NOISES IN THE FRONT END WHEN "IFS" SUSPENSION IS ARTICULATING. *PE

337

Service Bulletin/Repair Instructions

DISCOLORATION IN THE REFRIGERATOR ENCLOSURE WALL ADJACENT TO THE FLUE EXHAUST ON NORCOLD 1200LR REFRIGERATORS. CONCERN IS THAT THE DISCOLORATION IS DUE TO EXPOSURE TO HEAT FROM THE FLUE. *NJ

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.