Vehicle report

2016 NOVA BUS LFS ARTIC

Service bulletins

127 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

BS5463ER1

Service Bulletin/Repair Instructions

Failure of camera bracket will cause the camera to swing while bus is in motion.

BS5463E

Service Bulletin/Repair Instructions

Failure of camera bracket will cause the camera to swing while bus is in motion.

LI5427E

Service Bulletin/Repair Instructions

Improved durability of engine-side heat exchanger hoses.

FT5409

Service Bulletin/Repair Instructions

A bad connection at the ZF transmission connector may cause the transmission to jerk when shifting or show the fault code 188.

FT5499E

Service Bulletin/Repair Instructions

Validation of the previous passenger seat back panel campaign.

FT5463

Service Bulletin/Repair Instructions

Failure of camera bracket will cause the camera to swing while bus is in motion.

FT4651

Service Bulletin/Repair Instructions

Failure of DEF sensor GEN 6 within the expected 5-years lifespan.

APS5370E

Service Bulletin/Repair Instructions

The Delco-Remy alternator is obsolete. Air cooled ductless (Almott) alternator, power cable and hardware kit to replace the Delco-Remy oil-cooled alternator.

FT5243

Service Bulletin/Repair Instructions

ECP radiator failures deemed to be due to overpressure events.

FT5194

Service Bulletin/Repair Instructions

Destination sign controllers were failing at a high rate. Water intrusion causing signs to fail cracks on lights

BS5210ER1

Service Bulletin/Repair Instructions

Horn may fail due to the low internal high heat resistance.

LI5170E

Service Bulletin/Repair Instructions

New lower shock mount available with an adapter plate better suited for the front and rear axle.

PC1033

Service Bulletin/Repair Instructions

Headlight Failure

BS5210E

Service Bulletin/Repair Instructions

Horn may fail due to the low internal high heat resistance.

PC1025R3

Service Bulletin/Repair Instructions

radiator leaking coolant

LI5185E

Service Bulletin/Repair Instructions

Cummins has issued a Temporary Repair Practice: TRP2484 – ECM Calibration for DEF Header Sensor Failures due to Parts Shortage TRP allowing temporary calibration of the engine ECM in the event of the DEF sensor failure and repeated error codes.

PC1025R2

Service Bulletin/Repair Instructions

Radiator leaking coolant

PC1025R1

Service Bulletin/Repair Instructions

Radiator leaking coolant

PC1030

Service Bulletin/Repair Instructions

cracked marker lights causes water intrusion

BS5119E

Service Bulletin/Repair Instructions

Brake chambers may fail and cause the drive axle brakes to overheat

FT5055R1

Service Bulletin/Repair Instructions

Disconnect the power for the auxiliary heater. short term countermeasure

ft5090

Service Bulletin/Repair Instructions

Kidde fire suppression system tamper seal

FT5048

Service Bulletin/Repair Instructions

Bracket for the front camera may break

PC1020

Service Bulletin/Repair Instructions

brakes standard repair

FT4869R1

Service Bulletin/Repair Instructions

Surge tank cover Chafing on Components

FT5055

Service Bulletin/Repair Instructions

Disconnect the power (auxiliary heater), short term countermeasure

LI4494E

Service Bulletin/Repair Instructions

Engine compartment junction block scheduled maintenance. This document is an addendum to Nova Bus Maintenance Manual section 19-401, outlining the need to monitor the condition of junction blocks and correct when required.

LI4995E

Service Bulletin/Repair Instructions

Engine compartment junction block scheduled maintenance. This document is an addendum to Nova Bus Maintenance Manual section 19-401, outlining the need to monitor the condition of junction blocks and correct when required.

FT4947

Service Bulletin/Repair Instructions

part has been discontinued by supplier Watlow, Remove auxiliary heater, keep the circulating pump, close the cooling loop and replace VBEA program.

BS4970ER1

Service Bulletin/Repair Instructions

Destination sign doors latches may become loose or fail.

LI3978E

Service Bulletin/Repair Instructions

Information about the engine coolant. Coolant types should not be mixed in the engine.

LI5011E

Service Bulletin/Repair Instructions

Recommendations on the disinfection of vehicles as well as products and precautions to be taken.

Li4998

Service Bulletin/Repair Instructions

The elbow used on the CAC pipes too short and found a leakage, decided to use the double clamp, it was necessary to use the longer elbow in this area.

FT4949

Service Bulletin/Repair Instructions

Throttle pedal not responding with Check Engine Light (CEL) turned on. Out Of Service (OOS) reports are issued with the Cummins 1242 Fault Codes (FC) recorded in the ECM, along with other Throttle Pedal Signal (TPS) codes.

LI4910ER1

Service Bulletin/Repair Instructions

High ambient temperature on exhaust side (after-treatment area) may cause Wiring Harness Assembly 64 wires and connectors to become brittle and fail.

LI4968ER1

Service Bulletin/Repair Instructions

Auxiliary heater Thermo 350 is discontinued. The Thermo Plus unit will replace the current unit only if the whole unit needs to be replaced. There is no need to retrofit any buses with the new Thermo Plus units. Replacement parts are available for the current Thermo/Thermo-S units already installed.

FT4935

Service Bulletin/Repair Instructions

The VIP relay is part of the radio control system.Buses are out of service due to radio not working or p/a not working.

FT4944

Service Bulletin/Repair Instructions

bolts in the rear canopy (under the radiator) are getting loose. The Canopy grid can not fall off the bus due to locking pins .

FT4936

Service Bulletin/Repair Instructions

The battery beam/arm support located on the bottom of the battery compartment was not installed correctly and allowed the batteries to swivel past the beam and touch the stud. adjust location of the arm support, torque hardware to spec, confirm clearance

LI4910E

Service Bulletin/Repair Instructions

Under certain condition (high temperature in southern state) combine with the engine compartment high ambient temperature near the exhaust side may cause the exhaust harness wires and connector to become brittle and fail.

LI4462ER2

Service Bulletin/Repair Instructions

Throttle pedal comunication cable may be affected by noise infiltration and Cummins ecu will record code 1242

FT4869

Service Bulletin/Repair Instructions

Coolant surge tank cover may rub on hose and clamps.

APS4896E

Service Bulletin/Repair Instructions

Introduction of a new steering gearbox without the lubrication zerk.

LI4432ER1

Service Bulletin/Repair Instructions

TRW has eliminated from service procedure TAS-103 the greasing of the steering gearbox output shaft.

FT4827

Service Bulletin/Repair Instructions

Wheelchair seat hardware loose

FT4819

Service Bulletin/Repair Instructions

Interlock pressure transducer failure

FT4795

Service Bulletin/Repair Instructions

TCU Connector missing zip-tie

FT4626R1

Service Bulletin/Repair Instructions

Electric Cooling package power cable corrosion (superseded by FT4698R1)

FT4698R1

Service Bulletin/Repair Instructions

Electric Cooling package power cable corrosion

FT4619

Service Bulletin/Repair Instructions

Electric Cooling Package Power Cable Corrosion

FT4787

Service Bulletin/Repair Instructions

Wheelchair seat belt hardware loose

FT4781

Service Bulletin/Repair Instructions

Engine door Hinge becoming loose

BS4630E

Service Bulletin/Repair Instructions

When Fast idle is active the engine parameter prevents the engine from doing an active regeneration.

FT4626

Service Bulletin/Repair Instructions

Electric Cooling package power cable corrosion

LI4674E

Service Bulletin/Repair Instructions

A new part kit and work procedure is required to replace the auxiliary heater filter N12950 since the latter has been discontinued by its supplier.

FT4581

Service Bulletin/Repair Instructions

Door mirror bracket loose destination sign panel cracking

APS4528ER1

Service Bulletin/Repair Instructions

Availability of a dust protection kit to remove the maintenance need to clean the flame sensor sight glass when excessive soot or debris is accumulated on the internal burner head disc

FT4451R1

Service Bulletin/Repair Instructions

Paint peeling on all panels made of N64030-28

FT4622

Service Bulletin/Repair Instructions

Middle coolant sensor replace by a resistor

LI4462ER1

Service Bulletin/Repair Instructions

Cummins code 1242 for throttle pedal sensor circuit

LI4577ER1

Service Bulletin/Repair Instructions

The repair kit parts will require a specific installation procedure. Current stock parts may still be used

FT4487

Service Bulletin/Repair Instructions

ITS box rail locks are breaking

FT4501R1

Service Bulletin/Repair Instructions

Lateral console nameplate cracking Houston Top Nameplate

FT4598

Service Bulletin/Repair Instructions

Ramp pump assembly with aluminum reservoir cracking

FT4545R1

Service Bulletin/Repair Instructions

Battery Cable Rubbing

BS4355E

Service Bulletin/Repair Instructions

Improper collar installation may cause interference between adjacent parts

FT4451

Service Bulletin/Repair Instructions

Paint peeling occur on skirt panels and other exterior trim components

LI4462E

Service Bulletin/Repair Instructions

Cummins code 1242 for throttle pedal sensor circuit

FT4523R1

Service Bulletin/Repair Instructions

Operator Seat Belt Failure, Remove and replace the seat belt.

LI4546E

Service Bulletin/Repair Instructions

To avoid the risk of air being trapped which could damage the EGR cooler.

LI4394E

Service Bulletin/Repair Instructions

A new air dryer inspection procedure will be added to the maintenance and preventive maintenance manual for air dryer system sections,

BS4173ER1

Service Bulletin/Repair Instructions

The EGS coolant hoses may leak in the baselight above the passenger area.

BS4297E

Service Bulletin/Repair Instructions

Dust intrusion in baselights area through the return air grill.

BS4298E

Service Bulletin/Repair Instructions

Dust intrusion in baselights area through the return air grill.

BS3626ER2

Service Bulletin/Repair Instructions

Cummins code 1242 for accelerator sensors circuit

LI4374ER1

Service Bulletin/Repair Instructions

Latch adjustment for the the proper operation of the destination sign doors.

BS4153ER1

Service Bulletin/Repair Instructions

Automatic Passenger Counter may report erroneous data due to dust or water intrusion on optical front door sensor lens

LI4345E

Service Bulletin/Repair Instructions

Original valve is discontinued

LI4374E

Service Bulletin/Repair Instructions

Latch adjustment for the proper operation of the destination sign doors

LI4156E

Service Bulletin/Repair Instructions

The structural integrity of the plastic PEX fittings may be affected if coated with liquid and/or lubricant, which may lead to coolant leaking into the passenger compartment.

LI4296ER1

Service Bulletin/Repair Instructions

Inner slotted nuts may mislocate the wheel bearing assembly.

LI4296E

Service Bulletin/Repair Instructions

Inner slotted nuts may mislocate the wheel bearing assembly.

BS4178E

Service Bulletin/Repair Instructions

Seats might get detached from damaged seat rails.

LI4167ER1

Service Bulletin/Repair Instructions

New improved stanchion is now available for installation in the articulation section of the vehicle.

LI4169ER2

Service Bulletin/Repair Instructions

A new stanchion was designed to cope with conditions where vehicles are exposed to extreme road vibrations. The original stanchion supplied with vehicles listed below is now discontinued and replaced with this new design. This document outlines the Installation instructions needed if a stanchion needs replacement.

LI4263ER1

Service Bulletin/Repair Instructions

Subject to application and duty cycle, DEF dosing valve can clog up and cause engine to derate, stall, lose power and log FC3568. Increasing dosing valve and DEF hose angle can help reduce such occurrence. Vehicles reporting repetitive FC3568 can be modified according to procedure herein.

LI4169ER1

Service Bulletin/Repair Instructions

A new stanchion was designed to cope with conditions where vehicles are exposed to extreme road vibrations. The original stanchion supplied with vehicles listed below is now discontinued and replaced with this new design. This document outlines the Installation instructions needed if a stanchion needs replacement.

BS4243E

Service Bulletin/Repair Instructions

Dust hides safety decals on hybrid electric units

BS4153E

Service Bulletin/Repair Instructions

Automatic Passenger Counter may report erroneous data due to dust or water intrusion on optical front door sensor lens.

LI4167ER2

Service Bulletin/Repair Instructions

New improved stanchion is now available for installation in the articulation section of the vehicle.

LI4167E

Service Bulletin/Repair Instructions

New improved stanchion is now available for installation in the articulation section of the vehicle.

LI4169E

Service Bulletin/Repair Instructions

New improved stanchion is now available for installation in the articulation section of the vehicle.

LI4172E

Service Bulletin/Repair Instructions

New improved stanchion is now available for installation in the articulation section of the vehicle.

LI4263E

Service Bulletin/Repair Instructions

Possibility of engine derating, stalling and losing of power

BS4173E

Service Bulletin/Repair Instructions

The EGS coolant hoses may leak in the baselight above the passenger area.

BS3453ER1

Service Bulletin/Repair Instructions

Bum rest shells cracking and anchor points may loosen with time and vibration

BS4108E

Service Bulletin/Repair Instructions

Accumulator solenoid failure resulting in air leakage.

LI4059ER1

Service Bulletin/Repair Instructions

In case of replacing the existing radiator, there is an option to either refit the radiator to the existing frame or replace the complete radiator assembly with frame.

LI3402ER4

Service Bulletin/Repair Instructions

Low coolant level sensor warning

BS3933E

Service Bulletin/Repair Instructions

Sporadic illumination of check engine light and transmission light on the dashboard

LI3402ER3

Service Bulletin/Repair Instructions

Low coolant level sensor warning

BS4137E

Service Bulletin/Repair Instructions

Existing NOx sensors may be prone to failures

BS4051ER3

Service Bulletin/Repair Instructions

Interlock brake is activated when the B-bus network is disconnected or lost.

LI4113E

Service Bulletin/Repair Instructions

Procedure and tooling to remove the articulation cylinder pin is inadequate.

BS4012ER2

Service Bulletin/Repair Instructions

Check light ON and continuous blinking of transmission fault code due to improper routing of ground cable.

BS4051ER2

Service Bulletin/Repair Instructions

Interlock brake is activated when the B-bus network is disconnected or lost.

LI4074E

Service Bulletin/Repair Instructions

Improved solution to secure Radiator Canopy Panel hardware

BS4051E

Service Bulletin/Repair Instructions

Interlock brake is activated when the B-bus network is disconnected or lost

BS4012ER1

Service Bulletin/Repair Instructions

Check light ON and continuous blinking of transmission fault code due to improper routing of ground cable

LI3720E

Service Bulletin/Repair Instructions

Introduction of optimized hub carrier kit for ZF AVN-132 middle axle on 60' vehicles

BS3969E

Service Bulletin/Repair Instructions

Dust intrusion in baselights area through the structure vertical tubes (60' bus)

LI3944E

Service Bulletin/Repair Instructions

Engine derating, stalling, and loss of power may occur as a result of code 3568

BS3866E

Service Bulletin/Repair Instructions

Cummins coolant sensors equipped with EPC connectors fail in service due to water infiltration.

BS3465ER1

Service Bulletin/Repair Instructions

Articulation ACU and solenoid Justify Articulation solenoid circuit may cause an error code in ACU.

BS3860E

Service Bulletin/Repair Instructions

FIRE SUPPRESSION HOSE NOT CERTIFIED.

BS3871E

Service Bulletin/Repair Instructions

THERE IS A POSSIBILITY OF BATTERY CABLE (+VE) CHAFFING AGAINST SHARP BRACKET SUPPORTING THE GROUND CABLE.

bs3871e

Service Bulletin/Repair Instructions

There is a possibility of battery cable (+ve) chaffing against sharp bracket supporting the ground cable.

bs3860e

Service Bulletin/Repair Instructions

Fire suppression hose not certified.

LI3770E

Service Bulletin/Repair Instructions

NO ACCESS TO SUSPEND #6 LIFTER. CUT HOLE FOR ACCESS TO #6 CYLINDER EXHAUST LIFTER.

BS3419E

Service Bulletin/Repair Instructions

The wiper motor cannot be stopped by the driver.

BS3626ER1

Service Bulletin/Repair Instructions

CUMMINS CODE 1242 FOR ACCELERATOR SENSORS CIRCUIT, REPLACE THE THROTTLE PEDAL SENSORS CABLE.

BS3626E

Service Bulletin/Repair Instructions

CUMMINS CODE 1242 FOR ACCELERATOR SENSORS CIRCUIT

BS3531ER2

Service Bulletin/Repair Instructions

FAILURE OF P-CLAMPS ON THE TRANSMISSION COOLING PIPES MAY FORCE THE PIPE TO COME IN CONTACT WITH STARTER SOLENOID TERMINAL.

BS3270E

Service Bulletin/Repair Instructions

Regeneration system on hybrid articulated vehicles

LI3188

Service Bulletin/Repair Instructions

A new radius rod bolt torque is now in effect.

LI3045E

Service Bulletin/Repair Instructions

Coolant filter additive free N71764 installed in production since august 2013

LI2002E

Service Bulletin/Repair Instructions

Tire manufacturer Michelin has introduced new tires with improved features, including; Longitudinal and lateral grip on dry and wet surfaces; Increased tread wear mileage

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.