LI5316ER2
Service Bulletin/Repair Instructions
Crank case vent (CCV) hoses may get damaged over time.
Vehicle report
Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.
LI5316ER2
Crank case vent (CCV) hoses may get damaged over time.
BS5543E
Battery tray structure cracks due to thin sheet metal.
FT5536
Battery Tray Structure Cracks. Battery hold downs may slip between batteries.
LI5427E
Improved durability of engine-side heat exchanger hoses.
BS5469E
The belt guard hinge may crack.
LI5485E
Introduction of headlight N109645 to replace N71373. The new headlight is interchangeable and offers better protection against water intrusion. It is possible to replace only one headlight if necessary.
FT5409
A bad connection at the ZF transmission connector may cause the transmission to jerk when shifting or show the fault code 188.
FT5499E
Validation of the previous passenger seat back panel campaign.
BS5467E
Potential presence of a gap may cause frame crack. Only to perform during a frame crack repair process near front bolt of joint #2.
FT5433
Support for infotainement displays may crack. Overhead Screen Display (for 40' buses)
FT4651
Failure of DEF sensor GEN 6 within the expected 5-years lifespan.
BS5320ER1
Fire light coming on in the dash, Fire detection system
BS5356E
Lexan panels cracking at mounting holes. Need to change the attachment of Lexan panels due to apparent cracks.
FT5243
ECP radiator failures deemed to be due to overpressure events.
FT5244
ECP radiator failures deemed to be due to overpressure events.
FT5125R1
Due to the lack of bonding surface between the two large roof top panels, when thermal expansion and contraction occur these panels separate and leave an opening
FT5194
Destination sign controllers were failing at a high rate. Water intrusion causing signs to fail cracks on lights
LI5316ER1
Crank case vent (CCV) hoses may get damaged over time.
li5316E
Crank case vent (CCV) hoses may get damaged over time.
BS5320E
Fire light coming on in the dash. Addition of a bracket so water wonât drip on temperature sensor.
LI5315E
On the Thermo King HVAC roof unit, after replacing the actuator N8897109, some customers could see the error code 36.
BS5300E
HVAC deflectors are breaking at the folded attachment points. The brackets broke right at the bending due to a sharp curve
BS4757E
Replace the 50 PSI interlock pressure regulator for a 65 PSI interlock pressure regulator
BS5210ER1
Horn may fail due to the low internal high heat resistance.
LI5170E
New lower shock mount available with an adapter plate better suited for the front and rear axle.
BS5165ER1
MCC Driver's Display Electrical Terminal Failure.
PC1033
Headlight Failure
BS5210E
Horn may fail due to the low internal high heat resistance.
LI5185E
Cummins has issued a Temporary Repair Practice: TRP2484 â ECM Calibration for DEF Header Sensor Failures due to Parts Shortage TRP allowing temporary calibration of the engine ECM in the event of the DEF sensor failure and repeated error codes.
FT5068R2
Hydraulic Tank Rubber Mount Bushing Failures
FT5213
Windshield Wiper Motor Failure
PC1030
cracked marker lights causes water intrusion
FT5068R1
Hydraulic Tank Rubber Mount Bushing Failures
BS5119E
Brake chambers may fail and cause the drive axle brakes to overheat
BS4934ER1
Fiber material should be Woven Aramid Fabric, but some parts have knitted Aramid.
BS4848ER1
Corrosion problems at the junction bus bar used for the 24 volts power distribution between the alternator, the super capacitor and the electric fans of the ECP.
BS5082E
The tell-tale light for the ''Brake worn out'' is actually non-functionnal.
bs5117
The door alarm comes on when the air is released on the main door valve. The alarm does not reset/turn off even when the air is applied again.
BS5028E
On the flip-up seats, the premature failure of the grommet causes the seat backs to become loose.
BS5029E
On the flip-up seats, the premature failure of the grommet causes the seat backs to become loose.
ft5090
Kidde fire suppression system tamper seal
ft5068
Hydraulic Tank Rubber Mount Bushing Failures
FT5048
Bracket for the front camera may break
FT5041
Overhead Display Screen Weld Crack and Hardware Loose
PC1020
brakes standard repair
FT4389R1
ITS Box Shelves Loose
FT4869R1
Surge tank cover Chafing on Components
FT4867R3
Hydraulic Level Sensor Defective, failures or intermittent Low hydraulic light coming on in service. Sensor failing intermittently this is the new stainless steel improved sensor. Replace sensor by Fozmula.
LI3978E
Information about the engine coolant. Coolant types should not be mixed in the engine.
LI5011E
Recommendations on the disinfection of vehicles as well as products and precautions to be taken.
BS4848E
Corrosion problems at the junction bus bar used for the 24 volts power distribution between the alternator, the super capacitor and the electric fans of the ECP.
FT4949
Throttle pedal not responding with Check Engine Light (CEL) turned on. Out Of Service (OOS) reports are issued with the Cummins 1242 Fault Codes (FC) recorded in the ECM, along with other Throttle Pedal Signal (TPS) codes.
FT4867R2
Hydraulic level sensor defective
FT4997R1
Passengers seat back cracked inspection
LI4940ER1
Water Intrusion in Rear Interior Electrical Compartment. From the exterior of the bus, it appears there is a gap between seal and the bus body.
FT4950
Engine door hinge becoming loose
FT4960R2
Hydraulic level sensor defective
LI4695ER1
Auxiliary heater Thermo 300 is discontinued. The Thermo Plus unit will replace the current unit only if the whole unit needs to be replaced. There is no need to retrofit any buses with the new Thermo Plus units. Replacement parts are available for the current Thermo/Thermo-S units already installed.
BS4934E
CAC elbow hose failures. Fiber material should be Woven Aramid Fabric, but some parts have knitted Aramid. Installation of new elbow.
LI4940E
Water Intrusion in Rear Interior Electrical Compartment. From the exterior of the bus, it appears there is a gap between seal and the bus body.Applying of Sealant on the rear exterior window
FT4924
Curbside Exterior Mirror Water Intrusion
FT4935
The VIP relay is part of the radio control system.Buses are out of service due to radio not working or p/a not working.
FT4926
Drag links found loose after 35 to 45000 ml. Replace drag links.
FT4929
Curb side front wheel air brake hose rubbing the inside of the wheel. FT4929 to inspect and fix buses.
FT4944
bolts in the rear canopy (under the radiator) are getting loose. The Canopy grid can not fall off the bus due to locking pins .
FT4892
Fiber material should be Woven Aramid Fabric, but some parts have knitted Aramid. Install new elbow N75007 and discard the old one.
FT4936
The battery beam/arm support located on the bottom of the battery compartment was not installed correctly and allowed the batteries to swivel past the beam and touch the stud. adjust location of the arm support, torque hardware to spec, confirm clearance
Ft4867R1
failures or intermittent Low hydraulic light coming on in service. Removal of the Hydraulic Oil Level Sensor.
FT4869
Coolant surge tank cover may rub on hose and clamps.
FT4890
Air Dryer Consep Valve Relay may stuck ON, causing the Consep Valve to stay energised and to overheat.
FT4897
Charge air cooler piping leaks and create a low pressure fault code in Cummins ECU.
APS4896E
Introduction of a new steering gearbox without the lubrication zerk.
LI4432ER1
TRW has eliminated from service procedure TAS-103 the greasing of the steering gearbox output shaft.
FT4827
Wheelchair seat hardware loose
FT4902
Ramp does not operate with new program and new sensor CATA
BS4903E
Wheel chair access ramp does not operate under the actual VBEA program.
FT4867
Replacement of Hydraulic Oil Level Sensor
FT4835
Corrosion in the power cables that feed the Electric Cooling Package
FT4830R1
Hanover Destination Sign Controller Electric Terminal Failures
FT4819
Interlock pressure transducer failure
FT4795
TCU Connector missing zip-tie
BS4836E
Driver legend decal does not match the pictograms of the dashboard
FT4830
Hanover Destination Sign Controller Electric Terminal Failures
FT4797
Coolant leak off surge tank fitting
BS4709ER1
The driver stationary and sliding glass can brake or crack
FT4808
Bosch Steering Drive Shaft Hardware Loose
FT4800
Floating voltage on VBEA sleep mode
FT4794
Missing p-clamps for engine power cables
FT4619
Electric Cooling Package Power Cable Corrosion
FT4787
Wheelchair seat belt hardware loose
FT4781
Engine door Hinge becoming loose
FT4748
TK return air grill filters are too small for the grill assembly
FT4690R1
Hydraulic level sensor defective
FT4717
Loctite was forgotten and torque was missed
FT4687
GPS Antenna Defective
FT4700
Bosch Steering Gear Box Hardware Loose or Missing
BS4629ER1
Possibility of fuel leakage
BS4629E
Possibility of fuel leakage
FT4660
Alternator Cable Rubbing on Thermostat Hose
FT4662
Cracked Driver Stationary and Sliding Glass
LI4577ER1
The repair kit parts will require a specific installation procedure. Current stock parts may still be used
LI4407E
A new option is available to ease the removal of the Thermo King AC unit evaporator on CNG vehicles.
Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.