Vehicle report

2016 PREVOST X3-45

Service bulletins

112 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

MI26-00

Service Bulletin/Repair Instructions

The gasket thickness was increased from 1.5 mm to 3 mm to prevent interference between the collar ends, which previously made it impossible to reach the specified tightening torque. Increasing the gasket thickness ensures sufficient clearance between the collar ends and thus guarantees optimal tightening.

IS-23019A

Service Bulletin/Repair Instructions

Sway bar collars improvement. Revision A : Add front sway bar support replacement and change bolts lenght.

IS-23019

Service Bulletin/Repair Instructions

SWAY BAR COLLARS IMPROVEMENT

IS-18106

Service Bulletin/Repair Instructions

KIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE

MI16-32

Service Bulletin/Repair Instructions

Improved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.

IS-19901E

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR. REVISION: E Note added regarding power cable connection

IS-19912E

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR. REVISION: E Note added regarding power cable connection

IS-21072B

Service Bulletin/Repair Instructions

STEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139

MI22-12B

Service Bulletin/Repair Instructions

Air Tanks Draining Sequence. Revision: B - General Update

MI22-12A

Service Bulletin/Repair Instructions

Air Tanks Draining Sequence. Revision: A - Erroneous Secondary & Accessory tanks location.

MI22-12

Service Bulletin/Repair Instructions

Air Tanks Draining Sequence

IS-17151C

Service Bulletin/Repair Instructions

Halogen to LED fog light replacement kit. Revision: C - Advanced kits canceled

IS-22902

Service Bulletin/Repair Instructions

TAG AXLE HUB FLANGE - ALTERNATE CAP SCREW

IS21-072

Service Bulletin/Repair Instructions

STEERING GATEWAY, revision A : Cancel watch dog removal from EFD part of the instruction

MI20-08C

Service Bulletin/Repair Instructions

STORAGE AND STARTUP GUIDELINES : part number updates

IS21-072A

Service Bulletin/Repair Instructions

STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction

IS21-901

Service Bulletin/Repair Instructions

X3 SERIES ENVIROCARE - IONS AIR SANITIZER

IS20-925A

Service Bulletin/Repair Instructions

CENTRAL HVAC MERV FILTERS INSTALLATION

IS22-040

Service Bulletin/Repair Instructions

BRAKE PEDAL SEAL PLATE INSTALLATION KIT

MI18-16B

Service Bulletin/Repair Instructions

BOSCH HD10 ALTERNATOR DIAGNOSTIC GUIDE Revision B To avoid replacement of alternators that are in fact in good working order, perform the steps which follow to help you perform a more precise diagnosis.

MI21-06

Service Bulletin/Repair Instructions

Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair – From US10 to newer engine generation

Mi21-07A

Service Bulletin/Repair Instructions

RONT & TAG AXLE – UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT

IS-19912D

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR - X3 SERIES US10 UP TO GHG17 COOLING SYSTEM

IS-18042

Service Bulletin/Repair Instructions

EBERSPACHER PREHEATER INSTALLATION In replacement of Spheros & Valeo preheaters

IS-19901D

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR

IS-21901

Service Bulletin/Repair Instructions

X3 SERIES ENVIROCARE - IONS AIR SANITIZER

IS-19901C

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR - X3 SERIES US10 UP TO GHG17 COOLING SYSTEM

IS-19912C

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR

IS-20925A

Service Bulletin/Repair Instructions

CENTRAL HVAC MERV FILTERS INSTALLATION REVA

SP21-300

Service Bulletin/Repair Instructions

AUTOMATIC FIRE SUPPRESSION SYSTEM - TAMPER SEAL REPLACEMENT

IS-18091A

Service Bulletin/Repair Instructions

TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles. The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.

MI20-19B

Service Bulletin/Repair Instructions

INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK

MI20-19A

Service Bulletin/Repair Instructions

Rev A: Mention added concerning DDC Series 60 engine SCA requirement

MI21-01

Service Bulletin/Repair Instructions

VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING

MI20-19

Service Bulletin/Repair Instructions

INTRODUCING A NEW ENGINE COOLANT INTO SERVICE

MI18-02A

Service Bulletin/Repair Instructions

ENGINE OIL & FILTER CHANGE INTERVALS - VOLVO D13 ENGINE, FROM US10 Revision: A Updated for OBD20 engines

IS-13169A

Service Bulletin/Repair Instructions

PREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) FLR20 RADAR SENSOR REPLACEMENT KIT Revision A: KIT IS13169-1 & IS13169-2 CANCELED, USE 145373 &145372

IS-20929

Service Bulletin/Repair Instructions

UV LIGHTS INSTALLATION IN AC COMPARTMENT

MI20-08B

Service Bulletin/Repair Instructions

STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020

P040200

Service Bulletin/Repair Instructions

Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 – US20 Emissions

U17_P040200

Service Bulletin/Repair Instructions

Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 – US20 Emissions

MI20-12

Service Bulletin/Repair Instructions

JERKY, NOISY OR HARD TO TURN STEERING GEARBOX. HYDRAULIC END LIMITER ADJUSTMENT. All models – equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox

MI18-18B

Service Bulletin/Repair Instructions

GENERAL HOISTING AND TOWING PROCEDURES Revision: B Updated 2.1 to show rubber chocks, secure front and rear.

IS-19901B

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR Revision B: Parts obsolete: 050303, 391028, 562112 Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x

IS-19912B

Service Bulletin/Repair Instructions

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR REVISION : B Parts obsolete: 050303, 391028, 562112 Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x

MI20-08A

Service Bulletin/Repair Instructions

STORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed 611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831

IS-20907

Service Bulletin/Repair Instructions

Plexiglass Panel Behind Driver X3

IS-19084

Service Bulletin/Repair Instructions

Accessory air filter replacement Replaces 642192

MI20-09

Service Bulletin/Repair Instructions

PREVOST VEHICLE DISINFECTION PROCEDURE Revision A

IS-20905

Service Bulletin/Repair Instructions

HAND SANITIZER DISPENSER INSTALLATION

MI20-08

Service Bulletin/Repair Instructions

STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700

P029800

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P029800

P052400

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P052400 Engine Oil Pressure Too Low

P054415

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P054415 Exhaust Gas Temperature Sensor Bank 1 Sensor 1 - Circuit Short To Battery or Open

P105998

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P105998 Gearbox Oil Temperature Sensor - Component orsystem over temperature

P107017

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P107017 Gearbox Brake Valve (VAGB) - Circuit voltage above threshold

P107575

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P107575 Clutch System - Emergency position not reachable

P10CE97

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P10CE97 Reductant Return: No Flow Detected - Componentor System Operation Obstructed or Blocked

P203115

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P203115 Exhaust Gas Temperature Sensor Bank 1 Sensor 2 - Circuit Short To Battery or Open

P203F00

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P203F00 Reductant Level Low

P204713

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P204713 Reductant Injection Valve Control Bank 1 Unit 1 – Circuit Open

P204A13

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P204A13 Reductant Pressure Sensor - Circuit Open

P208464

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P208464 Exhaust Gas Temperature Sensor Circuit Range/Performance Bank 1 Sensor 2 - Signal plausibility failure

P20E892

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P20E892 Reductant Pressure Too Low - Performance orincorrect operation

P242A15

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P242A15 Exhaust Gas Temperature Sensor Bank 1 Sensor 3 - Circuit Short To Battery or Open

P256000

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P256000 Engine Coolant Level Low

U029D00

Service Bulletin/Repair Instructions

Repair instructions to address fault codes U029D00 Lost Communication With NOx Sensor "A"

U029E00

Service Bulletin/Repair Instructions

Repair instructions to address fault codes U029E00 Lost Communication With NOx Sensor "B"

U02A200

Service Bulletin/Repair Instructions

Repair instructions to address fault codes U02A200 Lost Communication with Reductant Quality Module

MI15-24

Service Bulletin/Repair Instructions

Added: Power cables for L.H. side alternator & fan drive breaker box

FUELFILTER

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P008A-00; P0087-00

NOX_Conv1

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P207F-00 - Reductant Quality

NOx_Conv2

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P207F-00; P20EE-00

P021700

Service Bulletin/Repair Instructions

Repair instructions to address fault codes P021700 Engine Coolant Over Temperature Condition

IS-19901A

Service Bulletin/Repair Instructions

Revision : Mention added stating to disable Prime & parts added in the kit.

IS-19921A

Service Bulletin/Repair Instructions

This instruction Sheet explains how to install a seatbelt cutter in the driver's area

IS-19912

Service Bulletin/Repair Instructions

This instruction sheet explains how to install the Electric Cooling System Conversion kit (with Delco Remy Alternators) on X3 vehicles equipped with US10 up to GHG17 Engine.

sp19-304

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, the T-Key cylinder lock must be disassembled and lubricated, the latch pin inspected for damage and replaced as required. The upper and lower door stops must also be inspected if found broken or missing.

WB19-14

Service Bulletin/Repair Instructions

NEUTRAL GEAR - SOFTWARE UPDATE

Mi14-34D

Service Bulletin/Repair Instructions

PREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) - FLR20 & FLR21 RADAR SENSOR ALIGNMENT

MI18-45A

Service Bulletin/Repair Instructions

Vehicles identified below are compatible with a new tie rod design. This new tie rod 610052 has updated ball joints and a fine adjuster sleeve. It replaces former drop type ball joint tie rods. Refer to IS-18091 for installation instructions. This document details maintenance inspection and toe-in adjustment with the new design tie rod.

IS-18910

Service Bulletin/Repair Instructions

This instruction sheet shows how to install a flap over the diesel filling cap.

IS-19040

Service Bulletin/Repair Instructions

POWER STEERING PUMP DISCHARGE HOSE (PRESSURE) REPLACEMENT

IS-19909D

Service Bulletin/Repair Instructions

This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on X3 vehicles

WB19-07

Service Bulletin/Repair Instructions

On the independent front suspension (IFS) of the vehicles affected by this bulletin, check and make sure that there is enough clearance between the brake hoses identified in the procedure and their respective support bracket.

IS-19909A

Service Bulletin/Repair Instructions

This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on X3 vehicles

MI14-40B

Service Bulletin/Repair Instructions

This Maintenance Information presents how to install and remove the BOSCH HD10 ALTERNATOR

WB17-02

Service Bulletin/Repair Instructions

This bulletin explains how install an extension to the linear thermal detector (LTD) over the alternators

SP16-322C

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the front axle wheel hub bearing unit with an improved version.

SP17-301

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the AHI dozer by an improved part preventing nozzle clogging.

WB16-02D

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, it is necessary to perform a Multiplex software update plus other corrective measures to improve the charging system. The corrective measures of this bulletin are very important and must all be carried out on the involved vehicles.

SP16-319B

Service Bulletin/Repair Instructions

ON THE VEHICLES AFFECTED BY THIS BULLETIN, REPLACE THE PITMAN ARM NUT AND RE-TORQUE TO SPECIFICATION.

MI16-34

Service Bulletin/Repair Instructions

THIS MAINTENANCE INFORMATION DESCRIBES THE STEPS TO BE FOLLOWED ON YOUR COMPUTER TO ADD THE VOLVO ENGINE BRAKE AUTO MODE ON THE VEHICLE. THE AUTO MODE MAY BE ADDED ON US10 AND OBD13 VEHICLES THAT WERE BUILT BEFORE THE INTRODUCTION OF THE VOLVO ENGINE BRAKE AUTO MODE ON THE ASSEMBLY LINE. THE VEHICLE MUST BE EQUIPPED WITH THE ALLISON TRANSMISSION AND VOLVO ENGINE BRAKE (VEB).

WB15-19G

Service Bulletin/Repair Instructions

ON THE VEHICLES AFFECTED BY THIS BULLETIN, VIBRATION IS CAUSING DAMAGE TO A/C COMPRESSOR AND COMPRESSOR HARNESS CONNECTORS. ADDITION OF A REINFORCEMENT BRACKET TO BITZER A/C COMPRESSOR IS NEEDED TO INCREASE THE INSTALLATION STIFFNESS AND REDUCE VIBRATION AMPLITUDE.

SP16-318

Service Bulletin/Repair Instructions

EXPLAINS HOW TO ADJUST THE SLIDING DOOR OF THE WHEELCHAIR SEATING AREA.

VBC-PREVOST 4

Service Bulletin/Repair Instructions

Communication letter from Accociate Administration for Enforcement, NHTSA From Prevost Subject Vehicle Brand: Prevost (EWR#000650)

MI14-40A

Service Bulletin/Repair Instructions

This Maintenance Inforamtion presents how to install and remove the BOSCH HD10 ALTERNATOR

MI46-06

Service Bulletin/Repair Instructions

New Auto Engine Brake Volvo Engine Brake (VEB) with Automatic control mode A new Automatic control mode is now available on Prevost vehicles equipped with the Volvo Engine Brake (VEB), When running in AUTO mode (which is the default mode set at vehicle start-up), the engine brake is gradually applied to 100% brake power when the driver pushes the brake pedal. Since AUTO mode will not reduce vehicle momentum unless the brakes are applied, it will have no impact on fuel consumption. The driver can also choose two other modes using the steering wheel switches; Engine brake LOW and engine brake HIGH . When set to the engine brake LOW mode, 50% of the engine brake power will be applied when the driver releases the accelerator pedal. Using engine brake HIGH will apply 100% of the braking power. It must be noted that since engine brake LOW and engine brake HIGH will reduce vehicle speed upon release of the throttle pedal, they may negatively impact fuel consumption if used for extended periods of time.

SP16-303

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, it is possible to have premature wear of the WCL power cable caused by friction against the access panel.

VBC-PREVOST 2

Service Bulletin/Repair Instructions

Bendix M-32QR ABS modulator valve replaced by new M-40QR valve.

VBC-PREVOST 3

Service Bulletin/Repair Instructions

Wheeflchair lift cable wear - On the vehicles affected by this bulletin, it is possible to have premature wear of the WCL power cable caused by friction against the access panel,

SP15-340B

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the hardware on the sway bar clamps of the steer and drive axles.

SP15-343D

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the hardware on the sliding door of the wheelchair seating area.

SP15-349

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, one of the 100 Amp Vanner Battery Equalizer may have been incorrectly programmed and must be replaced.

SP15-343B

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the hardware on the sliding door of the wheelchair seating area.

WB15-53A

Service Bulletin/Repair Instructions

On the vehicles covered by this bulletin, two DPF (diesel particulate filter) plugs may be loose. If a plug is loose, it may fall out under the effect of vibration. This may cause leakage of hot exhaust gases. It is therefore necessary to check if the plugs are tight and to tighten them properly if applicable.

IS-15012 CO24

Service Bulletin/Repair Instructions

This Instruction Sheet explains how to install a "T" Key on curbside Engine Compartment Door

SP15-340

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the hardware on the sway bar clamps of the steer and drive axles.

WB15-19

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, vibration is causing damage to A/C compressor and compressor harness connectors. Addition of a reinforcement bracket to Bitzer A/C compressor is needed to increase the installation stiffness and reduce vibration amplitude.

SP15-318

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, replace the battery box decals.

WB15-06D

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, inspect the serial number of the current sensors in the battery compartment and follow instructions to perform replacement if applicable. A number of sensors have been identified by the manufacturer as having a calibration outside specifications.

SP15-327

Service Bulletin/Repair Instructions

On the vehicles affected by this bulletin, inspect the coolant hose flexible elbow and piping arrangement on the transmission cooler.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2016 Prevost X3-45 Service Bulletins: 112 bulletins | CarFathom