Vehicle report

2004 SPRINTER 3500

Service bulletins

48 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

T21 Combo Rev4

Service Bulletin/Repair Instructions

Emissions Recall T21 Reprogram Engine Control Unit

9004275

Service Bulletin/Repair Instructions

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

23-015-20

Service Bulletin/Repair Instructions

Disinfectant Solution Recommended for COVID-19

08-049-20

Service Bulletin/Repair Instructions

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

LI09.40-N-070781

Service Bulletin/Repair Instructions

Check engine light on and fault codes P3005A9, P3005FF, P30074B in CDI Control Unit

31-003-19

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

31-005-19

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

31-006-19

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

3100319

Service Bulletin/Repair Instructions

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

3100519

Service Bulletin/Repair Instructions

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.

3100619

Service Bulletin/Repair Instructions

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

LI41 10-N-068968

Service Bulletin/Repair Instructions

Noise on propeller shaft/rear axle from approx. 25mph

LI4700N069277

Service Bulletin/Repair Instructions

Engine running complaints - Fault code P062700 current and/or stored in FSCU (N118)

LI0716N069263

Service Bulletin/Repair Instructions

Fuel Injector Electrical Fault With Fault Codes

Weekly Parts Upd

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI41-10-N-068968

Service Bulletin/Repair Instructions

Noise on propeller shaft/rear axle as from 35mph

GI49 00-N-067800

Service Bulletin/Repair Instructions

Automatic transmission housing cracked - Consequential damage due to cracked diesel particulate filter bracket

Parts Update - J

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI54.00-N-068243

Service Bulletin/Repair Instructions

Transport mode active/transport mode cannot be deactivated

Sprinter October

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

Sprinter Septemb

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

Sprinter July 28

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

Sprinter July 14

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI54 25-N-065909

Service Bulletin/Repair Instructions

447 Metris does not shift out of Park

LI33 00-N-066643

Service Bulletin/Repair Instructions

Ball joint check on front axle

Sprinter June 30

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

Sprinter June 23

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI14 20-N-051286

Service Bulletin/Repair Instructions

Exhaust gas recirculation (EGR) valve leaking or not closing properly

LI91 40-N-051128

Service Bulletin/Repair Instructions

Seat belt does not roll up correctly

LI32 20-N-066562

Service Bulletin/Repair Instructions

Creaking noises at front spring at low outside temperatures

Sprinter June 16

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI27 60-N-048766

Service Bulletin/Repair Instructions

ESM (electronic selector lever module) fault 0002 "Undervoltage"

LI54 25-N-061756

Service Bulletin/Repair Instructions

ESP indicator lamp active, fault code C007500 in ESP control unit

LI68 74-N-057463

Service Bulletin/Repair Instructions

Sliding door in partition wall cannot be locked in open position

LI88 10-N-062698

Service Bulletin/Repair Instructions

Installation position of fender liner twisted at rear

LI91 40-N-066319

Service Bulletin/Repair Instructions

SRS Lamp Illuminated

Sprinter June 9-

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI54 65-N-062609

Service Bulletin/Repair Instructions

Signal tone of Parktronic system (PTS) too quiet

LI83 25-N-062699

Service Bulletin/Repair Instructions

Noise from area of blower motor with climate control switched on

LI46 10-P-065829

Service Bulletin/Repair Instructions

Lane Keeping Assist: Fault message in instrument cluster, function not available.

Sprinter June 2-

Service Bulletin/Repair Instructions

Status of Parts Ordering - Sprinter

LI18 00-N-054809

Service Bulletin/Repair Instructions

Engine oil level above max, oil indicator light on

LI49.10-N-060969

Service Bulletin/Repair Instructions

OM651 Exhaust Bracket Cracking

R2118796A

Service Bulletin/Repair Instructions

Valve Body. These may cause over drive cycling.

9003215

Service Bulletin/Repair Instructions

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

9002849

Service Bulletin/Repair Instructions

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

9002519

Service Bulletin/Repair Instructions

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

SB-32-20-01

Service Bulletin/Repair Instructions

SPRINTER: REPLACING TORSION BAR MOUNTS. CODES C40 FRONT AXLE STABILIZER BAR AND C45 REINFORCED FRONT AXLE STABILIZER BAR (EXCEPT CODES ZG1 ENGAGEABLE ALL WHEEL DRIVE AND EXCEPT CODE ZG3 ENGAGEABLE ALL WHEEL DRIVE WITH GEAR REDUCTION. *PE

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2004 Sprinter 3500 Service Bulletins: 48 bulletins | CarFathom