Vehicle report

2025 VOLVO EX40

Compare every VOLVO EX40 yearNHTSA and EPA records

Service bulletins

57 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

37342.2.3

Service Bulletin/Repair Instructions

This is a Technical Journal: iCUP IHU - Text plus 1 PDF Prior Approval. In most cases, the IHU does not need to be replaced -In many cases the Infotainment Head Unit (IHU) does not need to be replaced and can be retained by following the fault tracing in VIDA.

33031.6.0

Service Bulletin/Repair Instructions

This is a Technical Journal: Text plus 1 .jpg attachment - If remote control key is not detected by the car and shows message in DIM "Car key not found" or if functions such as lock/unlock are not working, please follow advice for detecting key

34521.11.1

Service Bulletin/Repair Instructions

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

35526.1.8

Service Bulletin/Repair Instructions

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.

37514.6.0

Service Bulletin/Repair Instructions

This is a TJ. Text only no attachments - If a customer complains it is not possible to download third-party apps (only ICUP MY2026 cars affected) follow advice under "Service". Workaround is to perform a "IHU factory reset". analysis will now continue to find the root cause and provide a better improvement.

37809.1.1

Service Bulletin/Repair Instructions

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval.
 Current items under prior approval are listed in the "Service" section

34521.10.0

Service Bulletin/Repair Instructions

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

37438.4.0

Service Bulletin/Repair Instructions

This is a Technical Journal - text plus 1 jpg : iCUP IHU - If, during a Software Download (SWDL) at the workshop, connected to VIDA, the CSD (Center Stack Display) turns black and the IHU (Infotainment Head Unit) becomes stuck in programming mode or is unresponsive, follow the advice under "Service".
 Follow the recommended procedure depending on the MY (Model Year) of the vehicle

37376.3.0

Service Bulletin/Repair Instructions

This is a Technical Journal: Propulsion Message with DTC BECM P0A9500 and/or P0E2F00. Check the following parameters below. Utilize the High-voltage system overview to make sure that the contactors are closed while performing this check.

37480.2.0

Service Bulletin/Repair Instructions

This is a Tech Journal - Text plus 1 jpeg--- This Technical Journal is rewritten in its entirety.
 When the vehicle has 5.0.X software installed, it includes the new Volvo Car UX for both Centre Display and the Driver Display, see attachment TJ_37480_1.jpg. After installing the update, follow advice under "Service".

37474

Service Bulletin/Repair Instructions

This is a Technical Journal: DC Charging Power Limited to 150 kW. Vehicles equipped with the large HBAT27 (82?kWh) battery are capable of DC charging at up to 205?kW, provided certain conditions are met—such as a low State of Charge (<20% SoC) and active battery preconditioning (by selecting a DC charger in Google Maps at least 20 minutes before arrival).

34521

Service Bulletin/Repair Instructions

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

37083

Service Bulletin/Repair Instructions

This is a Technical Journal: Text plus 1 MO4 - Not possible to go to Drive mode after ERS start. Download software.

19245

Service Bulletin/Repair Instructions

This is a Technical Journal. Vehicle type and platform identification.

37376

Service Bulletin/Repair Instructions

This is a Technical Journal: Propulsion Message with DTC BECM P0A9500 and/or P0E2F00. Perform a "High-voltage system overview" read out. If the BECM "voltage after fuse" values (front and rear) are greater than the high voltage battery, the BECM needs to be replaced.

37438

Service Bulletin/Repair Instructions

This is a Technical Journal: iCUP IHU - Software Download failure. Follow the recommended procedure depending on the MY (Model Year) of the vehicle

37480

Service Bulletin/Repair Instructions

This is a Technical Journal IHU 4.2 - Spare part replacement and Volvo Car UX - If the replaced IHU includes the new upgraded Volvo Car UX (one HMI) software for the Center Display, please inform the customer about the change prior to the vehicle leaving the workshop.&#13; Note: The Driver Display (DIM) UX will remain unchanged until a future software update.&#13;

37224

Service Bulletin/Repair Instructions

This is a technical Journal - iCUP - Estimated Time of Arrival in DIM missing Issue is now resolved with latest SW in VIDA 3.4.4.

37456

Service Bulletin/Repair Instructions

This is a Technical Journal: Driving Journal issue, iCUP MY26. Ensure Data sharing in CSD is activated, and location services is toggled to "Always On" for the Driving Journal "In Car App" and Active Volvo ID.&#13; If the issues still exists, please create a "Support Not Needed" TIE Report for case building purposes.&#13;

36048

Service Bulletin/Repair Instructions

This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe.&#13; The owner's manual is a good source of information together with films in the owner's manual in the car center screen about Intellisafe

37440

Service Bulletin/Repair Instructions

This is a Technical Journal: ICUP Critical Guidelines for Replacing IHU.After replacing the IHU with one of the part numbers listed above, follow the steps below:&#13; 1. Download IHU reload (select Yes for replaced HW).&#13; 2. Perform a Total Upgrade.&#13; 3. Manually order and download SP according to the list below

S10318

Service Campaign

Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Campaign S10318 – Decal Charge Lid on certain model year 2021 -2026 XC40, EX40, EC40 and C40 Battery Electric (BEV) vehicles.&#13; Volvo Cars has expanded its public charging access around North America. To access, Volvo Cars is making the North American Charging Standard (NACS) adapter available to drivers of current fully electric Volvo Cars. Volvo only supports the usage of a Volvo approved adapter.&#13; To avoid misuse, Volvo Cars will affix a NACS adapter warning label inside the charging lid.&#13; S10318 affects 8,492 vehicles in the U.S. and 2,147 in Canada.&#13;

37342

Service Bulletin/Repair Instructions

This is a Technical Journal: iCUP IHU - Prior Approval. In most cases, the IHU does not need to be replaced

37366

Service Bulletin/Repair Instructions

This is a Technical Journal: DTC CEM B109A4A Incorrect BBS. A SW solution is planned during 2025 quarter 4.

TJ31514.1.0

Service Bulletin/Repair Instructions

this a Technical Journal: ASDM = Active Safety Domain Master&#13; To prevent unnecessary replacements of ASDM and as a troubleshooting aid for the Intellisafe system, please follow the advice in Technical Journal

36965

Service Bulletin/Repair Instructions

This is a Technical Journal: Park Assistance System enhanced troubleshooting. Clean the sensor. Damage is not a matter for warranty.

36424

Service Bulletin/Repair Instructions

This is a Technical Journal: Vibrations in steering wheel above 60 mph. replace the driver's airbag module according to VIDA instructions

37168

Service Bulletin/Repair Instructions

This is a Technical Journal: Door Lock Feature. Before replacing the lock, test it by pulling the outer handle in different speeds = slow / medium (normal) / fast (as shown in the attachment TJ_37168_1.MOV.)&#13; If the door don´t open when pulled in slow/medium speeds, follow Vida for replacement method.&#13;

8501

Service Bulletin/Repair Instructions

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:&#13; •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.&#13; •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.&#13;

36961

Service Bulletin/Repair Instructions

This is a Technical Journal: Improved 12V battery test in VIDA. Service:&#13; Don´t charge the battery before the test, jump start the vehicle if needed. Read out the vehicle with VIDA and start the test.&#13;

37299

Service Bulletin/Repair Instructions

This a Technical Journal: Noise from ERAD in Cold Climate Conditions. Analysis is ongoing, and this journal will be updated accordingly.

37235

Service Bulletin/Repair Instructions

This is a Technical Journal: Changed front fog/cornering lights behavior. This logic of the cornering lights is now changed in the cars with software version 3.3.16 or later

S10303

Service Campaign

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.&#13; Volvo Car Investigations have identified that there is a pairing issue with the key fob.&#13; As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.&#13; The corrective action is to download SP Software.&#13; S10303 affects 151 vehicles in the U.S and 5 in Canada.&#13;

36512

Service Bulletin/Repair Instructions

This is a Technical Journal: Upper front suspension creaking/knocking noise. replace upper bearing.

37093

Service Bulletin/Repair Instructions

This is a Technical Journal: DIM Message and DTC IEM P060796. A software solution is introduced with version 3.3.16. Perform a software upgrade.

37105

Service Bulletin/Repair Instructions

This is a Technical Journal: ICUP - Volvo Cars app displays "Vehicle offline" message. fault trace the 12 V system according to VIDA

36139

Service Bulletin/Repair Instructions

This is Technical Journal: Complimentary Upgrade; OTA Updates not Available. Total upgrade.

37175

Service Bulletin/Repair Instructions

This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory

37179

Service Bulletin/Repair Instructions

This is a Technical Journal: Volvo Cars app, unpaired vehicle - Profile tab. Create a TIE report.

37184

Service Bulletin/Repair Instructions

This is a Technical Journal: Slow Response from iCUP Infotainment System after v3.3.16 SW. The issue is expected to be resolved within approximately 5 driving cycles

37091

Service Bulletin/Repair Instructions

This is a Technical Journal: ICUP - Steering wheel buttons won't tune/seek media. perform an IHU reload in VIDA.

36277

Service Bulletin/Repair Instructions

This is a Technical Journal: White patch defect in paint when removed rapgard. Expose vehicle to outside daylight for 48hrs.

37123

Service Bulletin/Repair Instructions

This is a Technical Journal: ICUP - Green stripes/pixels in CSD. Perform software upgrade.

TJ31543

Service Bulletin/Repair Instructions

This is a Technical Journal: Software Upgrade / Download Guide. If one control unit is upgraded and not all, it may result in various problems.&#13;

TJ19245

Service Bulletin/Repair Instructions

This is a Technical Journal. Vehicle type and platform identification.

35884

Service Bulletin/Repair Instructions

This is a Technical Jounral: OTA - FAQ for technicians

37048

Service Bulletin/Repair Instructions

This is a Technical Journal: Difficulty clearing SODx DTCs. put the car in usage mode "Driving" and continue the erasing process

TJ36961.2.1-2024-08-07

Other

This is a Technical Journal: Improved 12V battery test in VIDA. Improved 12V battery test in VIDA

TJ37013.1.0-2024-07-16

Service Bulletin/Repair Instructions

This is a Technical Journal: Vehicle Shifts Back to Neutral. Perform a software upgrade according to TJ 31543.

TJ36965.1.0-2024-07-24

Service Bulletin/Repair Instructions

This is a Technical Journal: Park Assistance System enhanced troubleshooting. Clean the sensor

36845

Service Bulletin/Repair Instructions

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

TJ36932.1.0-2024-06-26

Service Bulletin/Repair Instructions

This is a Technical Journal: DIM "Disconnect Charge Cable" Message With No Cable Attached. An improved software is available in VIDA from 2024 week 27 (software version 3.1.9)

TJ37003.1.1-2024-06-26

Service Bulletin/Repair Instructions

This is a Technical Journal: Google Assistant - Troubleshooting Guide. please ensure the vehicle has the most up-to-date Google Assistant application version.

TJ36229.3.0-2024-06-19

Service Bulletin/Repair Instructions

This is a Technical Journal: Low Tire Pressure warning and DTC BCM-C007768. Please check the tire pressures, if these are OK calibrate the iTPMS system. A new Software is planned to be released year 2024 quarter 3.

TJ36845.1.6-2024-06-19

Service Bulletin/Repair Instructions

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

TJ36845.1.5-2024-06-07

Service Bulletin/Repair Instructions

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

TJ36961.1.0-2024-06-04

Other

This is a Technical Journal: Improved 12V battery test in VIDA. Improved 12V battery test in VIDA

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.

2025 Volvo Ex40 Service Bulletins: 57 bulletins | CarFathom