Vehicle report

2021 WESTERN STAR 4900

Service bulletins

112 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

PB-47-900-WST

Service Bulletin/Repair Instructions

Parts Bulletin for Fluorosilicone Fuel Tank Cap Seals

CXA 03_26_Surge Tank

Other

CX Advocate for discolored coolant surge tanks (24CSA-20)

CXA_10_25_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Issues

24CSA-19Rev

Other

Revised Customer Service Annoucement for No Trouble Found Heavy Duty Engine Product (HDEP) Oil Separator Leaks

CXA 3_25_NOx

Other

CX Advocate for NOx conversion low faults

CXA 2_25_NOx

Other

CX Advocate for NOx conversion low faults

CXA 1_16_NOx

Other

CX Advocate for NOx conversion low faults

24CSA-19

Other

Customer Service Annoucement for Heavy-Duty Engine Product (HDEP) Oil Separator Leaks

24CSA-20

Service Bulletin/Repair Instructions

Customer Service Annoucement for Discolored Coolant Surge Tank on Heavy Duty Engine Product (HDEP)

SS1023366-Detroit

Other

Service Solution for Detroit Successful Regen Reference for GHG17 DD Engines

CXA 8_24_AutoElevate Disa

Other

CX Advocate for AutoElevate Disablement Gen5 Engines

CXA 8_24_AutoElevate and

Other

CX Advocate for benefits of Autoelevate and hydrocarbon faults

CXA 8_24_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Failures

CXA 7_24_AutoElevate Disa

Other

CX Advocate for AutoElevate Disablement Gen5 Engines

CXA 7_24_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Failures

CXA 7_24_NOx

Other

CX Advocate for NOx conversion low faults. Update to CXA 6_24_NOx submission.

CXA 06_24_Clutch Bolts

Other

CX Advocate communication for clutch bolts

CXA 06_24_NOx

Other

CX Advocate communication for NOx conversion low faults

TSB35-023-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for New Final Drive Over Heat Diagnostic

SS734-WST

Other

Service Solution for Thread Spring Pin Suspension Alignment & Installation

VSWP Customer Letter

Other

Customer letter regarding variable speed water pump.

SS763-WST

Other

Service Solution for DEF Pump Wiring for Cummins CM2450 Engine Controller

SS3144-FTL

Service Bulletin/Repair Instructions

Service Solution for DEF Pump Wiring for Cummins CM2450 Engine Controller

FL974

Service Bulletin/Repair Instructions

Revised Emissions Recall: Cummins DEF Sensor Shortage. REVISION: Some vehicles formerly in Group F have been moved to Group G and have been assigned a new part number as specified in Table 1. An SRT for 'Calibration Code Only: Update or Confirm' has been added, as shown in Table 2, to be used when a new DEF header is not required. There have been some other minor changes to the work instructions and SRT times.

ICI24-006

Service Bulletin/Repair Instructions

Important Campaign Information letter for FL974 - Revised Bulletin & Population

SBW83-030

Service Bulletin/Repair Instructions

Updated Western Star Service Bulletin for HVAC Actuator Replacement

ICI22-017

Service Bulletin/Repair Instructions

Important Campaign Information Letter for DDC D21M1 Termination Date Extended. This letter is to inform you that a revised bulletin for Detroit Diesel Field Service Campaign D21M1, DT12 Transmission Drive Shaft Cover Plug Reseal has been EXTENDED for an additional three months. Please use the extended termination date for all work under D21M1 from this point forward. REVISION: D21M1 termination date extended to July 1, 2022.

SBW49-020

Service Bulletin/Repair Instructions

Western Star Service Bulletin for DEF Connector Reinforcement Caps

CALWS83-001REV

Service Bulletin/Repair Instructions

HVAC Actuator Wiring Harness. Revision History: Service kit part number changed from RDH RD5 17147 0 to WWS RD-3-9069-0 on 12/9/21. The wiring harness of the actuator of the fresh air recirculation door, shown in Fig. 1, on Western Star vehicles equipped with Red Dot HVAC systems should be inspected for signs of water intrusion and corrosion.

ICI21-030

Service Bulletin/Repair Instructions

SF626 Western Star Window Replacement Inspection Notification. This letter is to inform you that Field Service Campaign SF626 Western Star Window Replacement Inspection Notification campaign was released.

SF613

Service Bulletin/Repair Instructions

ConMet Front Hub to Rotor Fasteners. On certain vehicles, the front rotor nuts may not be torqued to manufacturer specification. Loose components could cause damage to the ABS tone rings, the ABS sensors, and the anchor plate mounting fasteners.

CALWS83-001

Service Bulletin/Repair Instructions

Customer Advisory Letter for HVAC Actuator Wiring Harness. The wiring harness of the actuator of the fresh air recirculation door, shown in Fig. 1, on Western Star vehicles equipped with Red Dot HVAC systems should be inspected for signs of water intrusion and corrosion.

SS708-WST2021

Service Bulletin/Repair Instructions

Western Star Service Solution for Low Voltage Disconnect (LVD) Troubleshooting: Western Star 5700 and New 4700.

SBW54-080

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Key Fob ID Retention. Key fobs for remote keyless entry on Western Star vehicles are delivered in packages that include a unique ID for the fob. The ID is required when pairing the key fob with a vehicle.

D21M1

Service Bulletin/Repair Instructions

Detroit Field Service Campaign for DT12 Transmission Drive Shaft Cover Plug Reseal. Daimler Trucks North America LLC, on behalf of its DETROIT Powertrain Division, is initiating Field Service Campaign D21M1 on certain DT12 transmissions in order to reseal the bypass plugs of the drive shaft cover located in front housing.

WI21-009

Service Bulletin/Repair Instructions

Warranty Information letter announcing that DTNA is increasing the Standard Diagnostic Times (SDTs) shown. The updated after treatment system (ATS) diesel exhaust fluid (DEF) pump times will be applied to repair orders opened on or after April 12, 2021.

WI21-008

Service Bulletin/Repair Instructions

Warranty Information Letter announcing DTNA is adjusting the Standard Repair Times (SRTs) shown. The updated times will be applied to repair orders opened on or after April 5, 2021.

WP21-007

Service Bulletin/Repair Instructions

Warranty Policy Letter for battery tags. DTNA determined that since adopting the AutoMeter BCT-460DTNA Powernet Assessment Tool (AutoMeter) as the required powernet system tester, not all battery tags have to be retained support Warranty-related claims.

TechTalk12312K

Service Bulletin/Repair Instructions

Tech Talk discussion on suspended accelerator pedal being uncomfortable for ice road operation.

DT12 Trans Chafe

Service Bulletin/Repair Instructions

DTNA received a field notification on multiple units regarding diagnostic fault codes that were found to be causing issues to the After Treatment Control Module (ACM). These fault codes indicated that the ACM communication message was not received by the Motor Control Module (MCM) which in certain cases, led to a 25% engine de-rate situation. Further diagnosis revealed that the DT12 wiring harness was chafing and contacting the transmission TCU case. To reduce potential chafing areas, the proposed short-term containment was to route the wiring harness using additional tie straps. This communication applies to Freightliner and Western Star vehicles built with DT12 transmissions.

WP60-100

Service Bulletin/Repair Instructions

Updated Western Star Parts Technical Bulletin for Universal Design Floor Mats. This bulletin replaces the version dated February 12, 2021. Information about parts notes in the Paragon system have been added and the trimming instructions are revised. Universal floor mat designs fit multiple cab configurations and may require trimming. Trim lines displaying size options are scored into the pad side of the mat; use an existing floor mat as a guide for optimal results. The new mat should not interfere with safety-critical equipment, such as foot pedals.

20TS-07REV

Service Bulletin/Repair Instructions

Revised Technical Service Letter for Cold Weather Faults on GHG17/21 DD13 with MCM Software Version 14. Due to colder weather, there may be an increase in the frequency of faults, noted below, on GHG17/21 DD13 trucks built after June 5th 2019. This is due to a calibration issue in the current MCM software (14.1.1.5 or 14.2.1.3). New software is scheduled for release in the first quarter of 2021 that will address these faults.

21OEM-06

Service Bulletin/Repair Instructions

Starting on November 23, 2020, DiagnosticLink 8.13 (Build 4527) was made available. Current subscribers of DiagnosticLink 8.11 or 8.12 may upgrade to DiagnosticLink 8.13 at no cost. All DTNA Service shops & OEM locations are required to maintain the latest version of software on each of their stations.

21TS-04

Service Bulletin/Repair Instructions

Technical Service Letter for Gen 5 DD15 Instrument Panel Oil Pressure Gauge Operation. Gen 5 DD15 equipped units have been brought in for service with a complaint of the instrument panel oil pressure gauge not moving during unit operation and/or stuck at 50PSI. The instrument panel oil pressure gauge does not operate the same as with previous engine models. Please be advised, this is normal operation and no further diagnostics are required. Do not down a unit for this complaint.

ICI21-003

Service Bulletin/Repair Instructions

Superseding Letter to an Important Campaign Information Letter to announce a reimbursement available to dealers for travel to a customer's location to perform a recall or field service campaign. Potential travel reimbursement applies to DTNA truck dealers and Detroit Diesel distributors. Thomas Built Buses will be addressed separately. This letter supersedes ICI20-022R.

WI21-005

Service Bulletin/Repair Instructions

Warranty Information Letter for Body Builder/Truck Equipment Manufacturer Demonstration Program.

WI21-006

Service Bulletin/Repair Instructions

Warranty Information Letter for Detroit NOx Sensor Circuit Fault Codes - Claim Guidelines.

WI20-014R

Service Bulletin/Repair Instructions

Revised Warranty Information Letter for OWL and Warranty Manual Improvement: Sublets and Travel Time/Distance. In the spirit of continuous improvement, DTNA reviewed sublet-related policies and procedures. The goal was to improve language clarity and optimize processes. Revisions are in blue font.

WI21-004

Service Bulletin/Repair Instructions

Warranty Information Letter for Detroit Resources: Exploded View DD Platform and DT12 Posters. Detroit's TechComm team created visual aids for the network and released exploded view posters for DD platform engines. In early 2021, Detroit added multiple DT12 posters.

21TS-01

Service Bulletin/Repair Instructions

Technical Service Letter for Detroit Bearing Failures - Standard Diagnostic Times. DTNA is increasing repair strategies for determining the root cause of Detroit DD heavy duty lower end bearing failures. To support this strategy change, Detroit now has two (2) Standard Diagnostic Times (SDTs), easy and difficult, which can be applied to repair orders.

WI21-003

Service Bulletin/Repair Instructions

Warranty Information Letter for Detroit Bearing Failures - Standard Diagnostic Times. DTNA is increasing repair strategies for determining the root cause of Detroit DD heavy duty lower end bearing failures. To support this strategy change, Detroit now has two (2) Standard Diagnostic Times (SDTs), easy and difficult, which can be applied to repair orders.

TechTalk8044

Service Bulletin/Repair Instructions

Tech Talk discussion on Western Star No Start.

SBW35-018

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.

SBW42-014

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Access to Front Brake Zerk Fittings. Certain vehicles with Detroit front axles and Meritor EX-L front air disc brakes do not have access to the front brake zerk fittings for lubrication.

WP20-018R

Service Bulletin/Repair Instructions

Revised Warranty Policy Letter for Alliance/Mascot Aftermarket Warranty and Claim Filing. Revisions are in blue. With Mascot now in partnership with Detroit Reman and Alliance Parts, DTNA is pleased to announce that Mascot coverage has been added to OWL. Remanufactured Alliance/Mascot parts include transmission, differential, steering gear, and steering pump used in an on-highway vehicle applications. The Alliance/Mascot aftermarket warranty coverage period has not changed: depending on the part, coverage is for one (1) or two (2) years and current parts, labor, and reimbursement policies apply.

WP20-018

Service Bulletin/Repair Instructions

Warranty Policy Letter for Alliance/Mascot Aftermarket Warranty and Claim Filing. With Mascot now in partnership with Detroit Reman and Alliance Parts, DTNA is pleased to announce that Mascot coverage has been added to OWL. Remanufactured Alliance/Mascot parts include transmission, differential, steering gear, and steering pump used in an on-highway vehicle applications. The Alliance/Mascot aftermarket warranty coverage period has not changed: depending on the part, coverage is for one (1) or two (2) years and current parts, labor, and reimbursement policies apply.

20TS-09

Service Bulletin/Repair Instructions

Technical Service Letter for SPN 3711 FMI 31 on GHG17 DD15 Trucks.

18SP744

Service Bulletin/Repair Instructions

Special Publication letter for Two-Filter Fuel System KM59 GEN1 DD15 DD16 Severe Duty High Pressure Fuel Rail Feed Lines Service Kit.

TechTalk7901

Service Bulletin/Repair Instructions

Tech Talk discussion on Delayed Wiper Response.

SBW54-057

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. When troubleshooting powernet issues, use the BCT-460DTNA PowerNet Assessment Tool. As of May 29, 2018, the AutoMeter is the only Daimler-approved tool for troubleshooting vehicle Powernet issues.

17TS-05REV2

Service Bulletin/Repair Instructions

Revised Technical Service Letter for Detroit DT12 TCM GHG17 Only; Bootloader Update. On Detroit DT12 equipped vehicles, it may be necessary to complete an additional step in the programming process when updating the TCM software.

20TS-07

Service Bulletin/Repair Instructions

Technical Service Letter for Cold Weather Faults on GHG17/21 DD13 with MCM Software Version 14. Due to colder weather, there may be an increase in the frequency of faults, noted below, on GHG17/21 DD13 trucks built after June 5th 2019. This is due to a calibration issue in the current MCM software (14.1.1.5 or 14.2.1.3). New software is scheduled for release in the first quarter of 2021 that will address these faults.

SS1034783REV

Service Bulletin/Repair Instructions

Revised Service Solution for 20K Detroit Axle King Pin Lube Access. Western Star trucks equipped with 20k Detroit front axles and disc brakes built up to 8/17/2020 do not have sufficient room to access the king pin grease zerk.

WSTCAE180-2020

Service Bulletin/Repair Instructions

Portland Truck Plant Paint Changes

20TS-06

Service Bulletin/Repair Instructions

DDC Technical Service Letter for GHG17 DD Platform Heavy Duty Oil Pan Drain Plug Inserts. Some GHG17 DD Platform Heavy Duty oil pans may experience an issue with the oil pan drain plug insert spinning during removal or installation while completing an oil change. Leaking may also be observed at the drain plug and/or other plugs in the oil pan.

TechTalk7774

Service Bulletin/Repair Instructions

Tech Talk discussion on SS 1034711 HADLEY MIRROR

SBW54-076

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Connecting the Chassis Harness Connector to the Cab Front Wall 104-Way Pass-Through Connector. This bulletin describes how the chassis harness connector functions and how to verify the four locks of the terminal stabilizer plate on the 104-way pass-through connector are in pre-stage position. The terminal stabilizer plate is the white plastic plate located inside the 104-way pass-through connector. The stabilizer plate floats up and down in the pass-through connector to protect the terminals from being damaged when the chassis harness connector is removed and connected.

18SP736

Service Bulletin/Repair Instructions

Detroit Diesel Special Publication informing about Heavy Duty Friction Style Belt Tensioner Kit. This heavy duty friction style belt tensioner kit contains the belt tensioner and two M10 bolts to correctly pin the friction style belt tensioner. The M10x80mm bolt is used to pin the engine cooling fan drive arm. The M10x50mm bolt is used to pin the engine accessory drive arm.

20TS-03REV2

Service Bulletin/Repair Instructions

Revised Technical Service Letter for DD Heavy Duty Platform Belt Tensioner Change. A newly designed, dual-arm friction shoe damping tensioner was implemented for the DD Heavy Duty Platform. The revision includes additional information on retrofit and service kits.

TechTalk4725

Service Bulletin/Repair Instructions

Tech Talk discussion about power steering fluid.

TechTalk7679

Service Bulletin/Repair Instructions

Tech Talk discussion on repair verification for codes like 'low air flow' when a trailer is not available.

20CSA-15

Service Bulletin/Repair Instructions

Customer Service Announcement for Release of DiagnosticLink 8.12 Service Pack 2. On Thursday, September 3, 2020, Service Pack (SP) 2 for DiagnosticLink 8.12 Standard and Professional will be made available to download from the Detroit Diesel server.

ICI20-026

Service Bulletin/Repair Instructions

Important Campaign Information Letter informing that revised bulletins for Detroit Diesel campaigns D20R1REV1 and D20M8REV1 have been posted on DTNAConnect.

D20R1REV1

Service Bulletin/Repair Instructions

Revised Detroit Emissions Recall for Daimler Trucks North America LLC, on behalf of its Detroit Powertrain Division, has determined that some Model Year 2020 GHG21 DD13 engines require reprogramming of the MCM to meet certification. NOTE: Reference 20TS-04 Detroit CPC501T GHG21 Only; Bootloader Update if New Cascadia CPC501T is not at the software level shown in this table. The Corrective Procedure also has been updated.

SS1034783

Service Bulletin/Repair Instructions

Service Solution for 20K Detroit Axle King Pin Lube Access. WST trucks equipped with 20k Detroit front axles and disc brakes built up to 8/17/2020 do not have sufficient room to access the king pin grease zerk.

D20R1

Service Bulletin/Repair Instructions

Detroit Emissions Recall for GHG21 Detroit DD13 Model Year 2020 Software Reprogramming. Daimler Trucks North America LLC, on behalf of its Detroit Powertrain Division, has determined that some Model Year 2020 GHG21 DD13 engines require reprogramming of the MCM to meet certification.

ICI20-022R

Service Bulletin/Repair Instructions

Revised letter is to announce a reimbursement available to dealers for travel to a customer's location to perform a recall or field service campaign. Potential travel reimbursement applies to DTNA truck dealers and Detroit Diesel distributors. Thomas Built Buses will be addressed separately.

ICI20-022

Service Bulletin/Repair Instructions

Important Campaign Information letter announcing Dealer Travel for Campaign Performance. This letter is to announce a reimbursement available to dealers for travel to a customer’s location to perform a recall or field service campaign.

WI20-012

Service Bulletin/Repair Instructions

Warranty Information Letter informing that to ensure that DTNA policies and service network practices align, the Warranty Department will be revising the Warranty Manual.

WI20-014

Service Bulletin/Repair Instructions

Warranty Information Letter for OWL and Warranty Manual Improvement: Sublets and Travel Time/Distance. In the spirit of continuous improvement, DTNA reviewed sublet-related policies and procedures. The goal was to improve language clarity and optimize processes.

CALWST46-002

Service Bulletin/Repair Instructions

Customer Advisory Letter for Torque Validation of Steering Wheel Mounting Bracket Bolts. Western Star 4700 & 4900 vehicles equipped with a certain steering wheel mounting bracket bolt installation may have a low toque value setting.

SBW31-016

Service Bulletin/Repair Instructions

Western Star Bulletin for Non-Airliner Rear Suspension Crossmember Fastener Change. With the start of production on March 2, 2020, the fasteners used to assemble the non-Airliner rear suspension (bogie) crossmember have changed. The rear suspension bogie crossmember gussets to the C-channel will be assembled with 5/8–18 fasteners. This change includes a revision to a higher friction nut that requires an increase in tightening torque. The new higher friction nut can be identified by its green color.

20CSA-10

Service Bulletin/Repair Instructions

Customer Service Announcement informing that Service Pack (SP) 1 for DiagnosticLink® 8.12 Standard and Professional is available to download from the Detroit Diesel server.

20OEM-05

Service Bulletin/Repair Instructions

OEM and distributor announcement for DiagnosticLink 8.12 (Build 4527) was made available. All DTNA Service shops & OEM locations are required to maintain the latest version of software on each of their stations.

20TS-05

Service Bulletin/Repair Instructions

Technical Service Letter for EPA10, GHG14, GHG17 Diesel Particulate Filter (DPF) Compatibility. Note: This document supersedes 14 TS-25 and 15 TS-8. Detroit Diesel has determined that some, Diesel Particulate Filters (DPFs) are compatible in pairs and or can be mixed together within EPA10 and GHG14 Systems. For 1-BOX and Two-Box Configuration Aftertreatment Systems (ATS), this is only possible when the filters are used in accordance with Tables 1 and 2 shown below. All other DPFs, NOT mentioned below, are NOT compatible.

20CSA-09

Service Bulletin/Repair Instructions

Customer Service Announcement for DiagnosticLink Software Update Reminder. Due to various software changes and fixes, vehicles will require DiagnosticLink 8.12 to perform functional programming. Failure to use this version may cause errors, incomplete programming, and poor vehicle performance. Because of this, all DiagnosticLink 8.09 installed versions will be disabled as of Thursday, July 23, 2020.

SBW60-027

Service Bulletin/Repair Instructions

Service Bulletin for Guidelines for Cleaning and Disinfecting Cab Surfaces. The following guidelines are for cleaning and disinfecting commonly touched surfaces on the inside and outside of a vehicle. For best results, follow cleaning and disinfecting procedures fully and consistently. Ensure there is adequate ventilation when using chemicals. NOTICE: Wipe down fragile components carefully to avoid damaging the vehicle.

20TS-03REV

Service Bulletin/Repair Instructions

Revised Technical Service Letter for DD Heavy Duty Platform Belt Tensioner Change. A newly designed, dual-arm friction shoe damping tensioner was implemented for the DD Heavy Duty Platform.

D20M3

Service Bulletin/Repair Instructions

Detroit Field Service campaign for DETROIT Export DD15 and DD13 Valve Lash Adjustment, Throttle Connector O-ring, and TC Air Line Spacer Installation.

20CSA-08

Service Bulletin/Repair Instructions

Customer Service Announcement for Release of DiagnosticLink 8.12. On Wednesday, June 10, 2020, DiagnosticLink 8.12 will be made available for download from the ordering system. Current subscribers of DiagnosticLink 8.xx can upgrade to DiagnosticLink 8.12 at no cost. All DTNA service shops are required to maintain the latest version of software on each of their stations.

WI20-009

Service Bulletin/Repair Instructions

Warranty Information Letter for a Warranty Service Replacement Engine Program Clarification. Detroit established the Warranty Service Replacement Engine Program to support an unrepairable catastrophic engine failure due to manufacturing defect. To improve understanding and utilization of the program, DTNA is clarifying eligibility and engine returns.

20TS-03

Service Bulletin/Repair Instructions

Technical Service Letter for DD Heavy Duty Platform Belt Tensioner Change. A newly designed, dual-arm friction shoe damping tensioner was implemented for the DD Heavy Duty Platform.

SS1034711

Service Bulletin/Repair Instructions

Service Solution for Hadley Upper Mirror Glass Vibration. The following suggestions are not guaranteed to eliminate or fix the Hadley mirror vibration concern. We have had mixed results in field-testing. In some cases, these solutions eliminate or reduce the vibration and in others, it does not seem to make a difference. DTNA continues to work on a permanent solution to this concern.

WI20-008

Service Bulletin/Repair Instructions

Warranty Information Letter for Warranty Training Online. DTNA is pleased to announce the release of new Warranty-related training videos. The videos provide Warranty content in short instructional videos that are available on demand through the AftermarkeTV Video Channel icon on the Aftermarket Resource Center (ARC) home page.

WP20-006

Service Bulletin/Repair Instructions

Warranty Policy Letter for Handling for Authorized Service Location Part Transfers. To promote 24-hour throughput and maximum efficiency, DTNA is adjusting multiple handling policies: Launching a new handling allowance for parts ordered from another Authorized Service Location because the facing Part Distribution Center (PDC) is out of stock Retiring Detroit's Customer First Program

WP20-007

Service Bulletin/Repair Instructions

Warranty Policy Letter for Chassis Progressive Damage Policy Change. Effective for repair orders opened on or after April 27, 2020, if an Authorized Service Location installed a part which later has a warrantable failure, progressive damage and labor may be covered under the Aftermarket Parts Limited Parts Warranty (Parts Warranty).

WP20-005

Service Bulletin/Repair Instructions

Warranty Policy Letter for Handling Change: Over the Counter Aftermarket Parts Replacement Program. DTNA is pleased to announce that handling will increase to 33% for Misc. Replacement Part type claims filed under the Over the Counter (OTC) Aftermarket Parts Replacement Program.

WI20-004

Service Bulletin/Repair Instructions

Warranty Information Letter for Warranty Long Block Program Change. The Detroit Reman Long Block Program has expanded. The expansion reduces complexity in ordering reman engines and promotes stocking reman engines to meet uptime commitments.

CALFTLWS000-01

Service Bulletin/Repair Instructions

Customer Advisory Letter for GWR Label Correction. Freightliner 108SD/114SD, Coronado, New Cascadia, and Business Class M2 vehicles and Western Star 4700 and 4900 vehicles equipped with a certain tire rating have the wrong Component GWR label. DTNA is requesting the current Component GWR label be replaced with the correct label.

SS1034681

Service Bulletin/Repair Instructions

Service Solution for Lower Radiator Pipe Rubbing on X15 Cummins engine. Due to limited clearance, the lower radiator pipe may rub on the engine block and lower radiator hose may rub on the front engine support causing radiator coolant leakage on Cummins X15 installations.

20CSA-04

Service Bulletin/Repair Instructions

Customer Service Announcement saying that Service Pack (SP) 3 for DiagnosticLink® 8.11 Standard and Professional will be available for download from the Detroit Diesel server.

03.2020 Campaign

Service Bulletin/Repair Instructions

Open recall and Field service Campaigns report send out to Dealers, General Managers, Service managers and warranty managers.

WP20-002

Service Bulletin/Repair Instructions

Warranty Policy Letter explaining the Warranty Department is aligning with the frame rail repair policy, published in DTNA Workshop Manuals, which states that there are very few cases in which welding a heat-treated frame rail is allowed. Therefore, before welding anything on a frame rail, contact the applicable regional service representative for approval.

20CSA-03

Service Bulletin/Repair Instructions

Customer Service Announcement saying that Service Pack (SP) 2 for Diagnostic Link 8.11 Standard and Professional will be available for download from the Detroit Diesel server.

20TS-02

Service Bulletin/Repair Instructions

Technical Service Letter for DD Platform Heavy Duty, Metal in the Oil and Oil Filter. Some engine component failures can cause metallic debris to circulate throughout the engine lubrication system. Although the oil filter will capture most of this debris, some debris may enter the clean side of the lubrication system during oil filter bypass. Detroit has created a lubrication system cleaning and flushing procedure to address this problem.

SS1034179

Service Bulletin/Repair Instructions

Service Solution on Western Star speedometers. For certain speedometers the speedometer may drop out or the odometer may reset to zero.

SBW54-061

Service Bulletin/Repair Instructions

Service Bulletin for Guidelines for Repairing or Replacing an Electrical Harness. Use the guidelines in this bulletin to determine if a damaged electrical harness should be repaired or replaced.

WP20-001REV

Service Bulletin/Repair Instructions

Revision to a Warranty Policy Letter announcing the One Stop Supplier Extended Program Launch. The One Stop Supplier Extended Program streamlines the claim filing process because with One Stop Supplier Extended, the service network will file claims for some supplier-supported coverages in OWL. Revisions are in blue.

SS1034615

Service Bulletin/Repair Instructions

Service Solution for Western Star Velvac Door Mirror Seal Curling. The rubber that is rolling back is actually a rubber tape. Originally, the mirrors did not have this tape. Velvac added the tape to address some whistling complaints from customers.

TS1033768

Service Bulletin/Repair Instructions

Training Solution for Western Star Front Brake Squeal - Burnishing Procedure. The brake burnishing procedure can be used to help reduce brake related noise or imbalance concerns which may occur in the field.

SS1033094

Service Bulletin/Repair Instructions

Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform...

TS1033014

Service Bulletin/Repair Instructions

Training Solutions for Fuel Leak Found at High Pressure Fuel Pump Weep Hole for Heavy Duty DD Engines. Occasionally we see trucks come in with fuel leaking from the high pressure fuel pump weep hole. This is NOT a defect in the pump and further diagnostics need to be performed to find the root cause.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.