Vehicle report

2022 WESTERN STAR 49X

Service bulletins

228 bulletins

Technical service bulletins are instructions a manufacturer sent its dealers about a known fault. They are not recalls and the work is usually not free, but they are the clearest signal of a problem the manufacturer already knows about.

CXA 08_26_Equalizer Beam

Other

CX Advocate for Twin Steer Equalizer Beam Bushing Wear

CXA 08_26_X-Series HD Sus

Other

CX Advocate for X-Series HD Front Suspension Threaded

TSB-54-375-FTL

Service Bulletin/Repair Instructions

Revised Technical Service Bulletin for Removing Odometer Pause Wiring Modifications

PB-47-900-WST

Service Bulletin/Repair Instructions

Parts Bulletin for Fluorosilicone Fuel Tank Cap Seals

TSB-26-007-WST

Service Bulletin/Repair Instructions

Revised Technical Service Bulletin for DT12 OVX Transmission Refresh

CXA 05_26_Equalizer Beam

Other

CX Advocate for Twin Steer Equalizer Beam Bushing Wear

TS-0008-00

Other

Truck Equipment Manufacturer Solution for RSS with PTO Engagement

CXA 03_26_ABS LA Fault

Other

CX Advocate for 1810/02 ABS longitudinal acceleration fault (TSB-54-104-WST,TSB-54-379-FTL)

CXA 03_26_Surge Tank

Other

CX Advocate for discolored coolant surge tanks (24CSA-20)

TSB-54-104-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for ESC warning lamp and ECU replacement

TSB-26-006-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for DT12 Excessive Wear

CXA_01_26_Trans Support

Other

CX Advocate for Aftermarket Transmission Support

TSB-26-009-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Transmission shift stalk

FleetCom_ECU Faults

Other

Fleet Communications for Intermittent Connections and ECU Fault Codes

FleetCom_ECP Module

Other

Fleet Communications for ECP (Electronic Control Pneumatic) Module Water Ingress

FleetCom_Heater Core

Other

Fleet Communications for Heater Core Plugging

SS 781-WST

Other

Revised Service Solution for Western Star vehicles with excessive water intrusion into the air system

TSB54-101-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin Low Coolant Sensor

CXA 11_25_ECP Modules

Other

CX Advocate for ECP (Electronic Control Pneumatic) Modules, possible water ingress

CXA 11_25_ECU Faults

Other

CX Advocate for Intermittent Connections and ECU Fault Codes

CXA 11_25_Tech Questions

Other

CX Advocate for Questions/Issues Raised

FleetCom_Low Coolant

Other

Fleet Communications for Low Coolant Sensor

TSB82-003-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Fixing Unintended Wiper Sweep

TSB-32-020-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for TufTrac M12 Bolts

CXA_10_25_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Issues

CXA_10_25_Cummins X15

Other

CX Advocate for Cummins X15 Power Steering Pump Plumbing

CXA_10_25_J1939 Comm

Other

CX advocate for WST X-Series J1939 Communication Errors with Cummins Engines

CXA_10_25_Low Coolant

Other

CX Advocate for P4, WST X-Series, DD Engines Low/Critical Low Coolant Warnings

CXA_10_25_Odometer Pause

Other

CX Advocate for Removing Odometer Pause Wiring Modifications (TSB-54-375-FTL, TSB-54-100-WST)

CXA_10_25_Tech Questions

Other

CX Advocate for technical questions/issues raised

TSB46-010-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Cummins X15 Power Steering Pump Plumbing

CXA_9_25_Tech Questions

Other

CX Advocate for technical questions/issues raised

WI25-014

Other

Warranty Information letter for Power Steering Tank Venting Diagnostic Procedures Revision

MYCOM_09092025-1

Other

My communications for DTNA Announces Extended Coverage Policy Updates

MYCOM_09022025-1

Other

My Communications for UFI 0-Ring Announcement

TSB-26-001-DDC

Other

Technical Service Bulletin for DT12 Range Detent Diagnostic

CXA_8_25_Tech Questions

Other

CX Advocate for technical questions/issues raised

TSB54-100-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Removing Odometer Pause Wiring Modifications

24CSA-19Rev

Other

Revised Customer Service Annoucement for No Trouble Found Heavy Duty Engine Product (HDEP) Oil Separator Leaks

PB33-005-WST

Service Bulletin/Repair Instructions

Parts Bulletin for Tie Rod Assembly Part Breakdown

CXA_5_25_Headlight Wiring

Other

CX Advocate for Headlight wiring (TSB54-099-WST)

SS765-WST

Other

Service Solution for ECP Solenoid Valve Interim Replacement Parts

TSB26-008-WST

Service Bulletin/Repair Instructions

Service Solution for DT12 Oil Plug Ports

FAB342

Other

Features and Benefits for Detroit Connect Base Service Renewal

FAB343

Other

Features and Benefits for Detroit Connect UpfrontService Extension

CXA 4_25_DPF Outlet Temp

Other

CX Advocate for DPF Outlet Temp High Gen5 DD15 ENGINES

SS784-WST

Other

Service Solution for ICC5 Erroneous Electric Power Steering Warning Message

CXA 3_25_DPF Outlet Temp

Other

CX Advocate for DPF Outlet Temp High Gen5 DD15 ENGINES

CXA 3_25_NOx

Other

CX Advocate for NOx conversion low faults

CXA 3_25_SAS01T to SAS03T

Other

CX Advocate for SAS01T to SAS03T replacement (TSB54-373-FTL, TSB54-097-WST)

SS782-WST

Other

Service Solution for ICC5 B-Panel Gauges Intermittently Not Being Displayed

SS781-WST

Other

Service Solution for Western Star vehicles with excessive water intrusion into the air system

CXA 2_25_DA Fault Code

Other

CX Advocate for M2 Plus, 47X, 49X Fault Code 232/524000/19- ECU CPC data error

CXA 2_25_NOx

Other

CX Advocate for NOx conversion low faults

CXA 2_25_Turbo Oil Drain

Other

CX Advocate for turbo oil drain cracking

SS780-WST

Other

Service Solution for Tire Pressure Monitoring System (TPMS) Water Intrusion Through Perimeter Seal

SS762-WST

Other

Revised Service Solution for X-Series Western Star Fault Code 232/524000/19- ECU CPC data error

SS770-WST

Other

Service Solution for 47X/49X Dual Power Steering Gear Orifice Fittings

TSB01-001-DDC

Service Bulletin/Repair Instructions

Technical Service Bulletin for GHG17 and Newer DD Platform Heavy Duty Oil Pan Drain Plug Inserts

TSB01-002-DDC

Service Bulletin/Repair Instructions

Technical Service Bulletin for Gen 5 DD13 Turbocharger Oil Return Line Cracks

TSB26-006-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for DT12 Excessive Wear

TSB26-007-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for DT12 OVX Transmission Refresh

TSB54-097-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for SAS01T to SAS03T Replacement Information

TSB91-004-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Repairing Seat Occupancy Sensor for ISRI, SEARS and National Truck Seats

CXA 1_16_CARB Truck Chec

Other

CX Advocate for CARB tightening the Readiness Criteria applied to On-Board Diagnostic (OBD) test submissions for the Clean Truck Check.

CXA 1_16_DD13 Altitude

Other

CX Advocate for DD13 Gen 5 engines operating at high altitude experience EGR slow response fault.

CXA 1_16_GATS2.4

Other

CX Advocate for GATS2.4 being expanding to DD15

CXA 1_16_NOx

Other

CX Advocate for NOx conversion low faults

CXA 1_16_Park Brake

Other

CX Advocate for unwanted park brake warning (TSB-54-098-WST)

CXA 1_16_Turbo Oil Drain

Other

CX Advocate for turbo oil drain cracking

SS776-WST

Other

Service Solution for X-Series intermittent no-start and CPC not configured message

SS778-WST

Other

Service Solution for Power Steering Reservoir Fill Cap Venting

SS771-WST

Other

Service Solution for 47X/49X Front Suspension AluminumShackle Bars

ICI24-049

Other

Important Campaign Information letter for SF698 – Third Revised Bulletin

SF698-Bulletin

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters

SF698-DLR LTR

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters

D24R2-Bulletin

Emissions

Emission Recall for DETROIT DD13 and DD16 ACM Software Reprogramming

D24R2-DLR LTR

Emissions

Emission Recall for DETROIT DD13 and DD16 ACM Software Reprogramming

D24R2-OWN LTR

Emissions

Emission Recall for DETROIT DD13 and DD16 ACM Software Reprogramming

CXA 11_21_CARB Truck Chec

Other

CX Advocate for CARB tightening the Readiness Criteria applied to On-Board Diagnostic (OBD) test submissions for the Clean Truck Check.

SS768-WST

Other

Service Solution for 47X, 49X, 57X Park brake check valve may be improperly plumbed causing brakes to drag

SS772-WST

Other

Service Solution for X-series Bodybuilder Marker Lights Turn Off While Truck Lights Remain On

TSB54-098-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for Disabling the ‘Park Brake Set / Door Open’ Warning

WI24-019

Warranty Program/Extension

Warranty Information letter for Detroit Line or Line Seal, High Pressure Fuel Injector Standard Repair Time Updates

SS769-WST

Other

Service Solution for 49X & 47X with Cummins Engines and eViscous Engine Fan with Communication Issues

CXA_10_17_CARB Truck Chec

Other

CX Advocate for CARB tightening the Readiness Criteria applied to On-Board Diagnostic (OBD) test submissions for the Clean Truck Check.

CXA_10_17_Wiper Sweep

Other

CX Advocate for WST x-series unintended wiper sweep (TSB82-003-WST)

ICI24-039

Other

Important Campaign Infomration letter for DDC D23M1 - Campaign Extended

24CSA-19

Other

Customer Service Annoucement for Heavy-Duty Engine Product (HDEP) Oil Separator Leaks

24CSA-20

Service Bulletin/Repair Instructions

Customer Service Annoucement for Discolored Coolant Surge Tank on Heavy Duty Engine Product (HDEP)

SS755-WST

Other

Service Solution for X Series Odometer Reading Incorrect With Split Shaft PTO's

SS1023366-Detroit

Other

Service Solution for Detroit Successful Regen Reference for GHG17 DD Engines

CXA 9_24_HDEP HPFL Seal

Other

CX Advocate for HDEP High Pressure Fuel Line Seal Failures

24CSA-16

Service Bulletin/Repair Instructions

Detroit Customer Service Annoucement for Gen 5 DD15 Cylinder Head Cup Plug Replacement

CXA 8_24_AutoElevate Disa

Other

CX Advocate for AutoElevate Disablement Gen5 Engines

CXA 8_24_AutoElevate and

Other

CX Advocate for benefits of Autoelevate and hydrocarbon faults

CXA 8_24_BCA CLDS TSB

Other

CX Advocate for Technical Service Bulletin for New Battery Cable Access (BCA) Parts for Improved Cold Weather Functionality (TSB54-369-FTL, TSB54-095-WST)

CXA 8_24_CTP2 Shrtg_SF685

Other

CX Advocate for CTP2 Shortage Recovery – Cummins Only (SF685)

CXA 8_24_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Failures

ICI24-031

Other

Important Campaign Information letter for DDC D23M3 - Campaign Reactivated and Extended. Field Service Campaign D23M3 - GHG17 DETROITTM DD16® Vibration Damper Replacement has been extended for an additional 6 months.

TSB54-095-WST

Service Bulletin/Repair Instructions

Revised Technical Service Bulletin for New Battery Cable Access (BCA) Parts for Improved Cold Weather Functionality. Description of Revisions: This bulletin replaces the version dated 07/30/2024. Make has been updated in the described condition.

SF685-Bulletin

Service Campaign

Field Service Campaign for Common Telematics Platform Cummins Engine. Certain vehicles spec’d with a Common Telematics Platform (CTP2) were shipped without the CTP2 due to shortages from the supplier.

SF685-DLR LTR

Service Campaign

Field Service Campaign for Common Telematics Platform Cummins Engine. Certain vehicles spec’d with a Common Telematics Platform (CTP2) were shipped without the CTP2 due to shortages from the supplier.

SF685-OWN LTR

Service Campaign

Field Service Campaign for Common Telematics Platform Cummins Engine. Certain vehicles spec’d with a Common Telematics Platform (CTP2) were shipped without the CTP2 due to shortages from the supplier.

FICM Cleaning

Other

Cleaning Gen5 Engine Fuel Injectors

FICM Email

Other

Fuel Injector Cleaner Updated Procedure

FICM Priming

Other

Fuel Injection Cleaning Machine Priming Procedures

FICM Setup

Other

Draft Fuel Injection Cleaning Machine (FICM) Setup Instructions

ICI24-030

Other

Important Campaign Information Letter for SF698 – Second Revised Bulletin

SF698REV2-Bulletin

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters. SECOND REVISION: The parameter set was updated to address a potential conflict that affected engine speed control functionality.

SF698REV2-DLR LTR

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters. SECOND REVISION: The parameter set was updated to address a potential conflict that affected engine speed control functionality.

CXA 7_24_AutoElevate Disa

Other

CX Advocate for AutoElevate Disablement Gen5 Engines

CXA 7_24_CTP2 Shrtg_SF685

Other

CX Advocate for CTP2 Shortage Recovery – Cummins Only (SF685)

CXA 7_24_Conmet Oil Pan

Other

CX Advocate for ConMet Oil Pan Insert Additional Failures

CXA 7_24_DPF Outlet Temp

Other

CX Advocate for DPF Outlet Temp High Gen5 DD15 ENGINES

CXA 7_24_NOx

Other

CX Advocate for NOx conversion low faults. Update to CXA 6_24_NOx submission.

CALWS54-007

Service Bulletin/Repair Instructions

Customer Advisory Letter for Battery Cable Depopulation Stud Inspection, with or without Jumpstart Post

CXA 06_24_Clutch Bolts

Other

CX Advocate communication for clutch bolts

CXA 06_24_NOx

Other

CX Advocate communication for NOx conversion low faults

CXA 06_24_Oil Lines

Other

CX Advocate communication for oil lines disconnecting

SF698-REV-Bulletin

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters. REVISION: Clarifying statements and a figure were added to the work instructions between steps 8 and 9 regarding “grayed out” XMC parameters.

SF698-REV-DLR LTR

Service Campaign

Revised Field Service Campaign for Western Star Heated Headlight Parameters. REVISION: Clarifying statements and a figure were added to the work instructions between steps 8 and 9 regarding “grayed out” XMC parameters.

ICI24-024

Service Campaign

Revised Important Campaign Information letter for SF698 - Revised Bulletin. REVISION: Clarifying statements and a figure were added to the work instructions between steps 8 and 9 regarding “grayed out” XMC parameters.

TSB30-001-WST

Service Bulletin/Repair Instructions

Revised Technical Service Bulletin for Off-Road/Low Traction Throttle Parameter Update. Description of Revisions: This bulletin replaces the version dated 02/22/2024. The service bulletin number has been added in the title and the warranty statement is modified.

TSB35-023-WST

Service Bulletin/Repair Instructions

Technical Service Bulletin for New Final Drive Over Heat Diagnostic

SF672 POSTCARD LARGE

Service Campaign

Field Service Campaign Owner Reminder Postcard large population

SF672 POSTCARD SMALL

Service Campaign

Field Service Campaign Owner Reminder Postcard small population

SF673 POSTCARD LARGE

Service Campaign

Field Service Campaign Owner Reminder Postcard large population

SF673 POSTCARD SMALL

Service Campaign

Field Service Campaign Owner Reminder Postcard small population

SF698-OWN LTR

Service Campaign

Field Service Campaign for Western Star Heated Headlight Parameters

VSWP Customer Letter

Other

Customer letter regarding variable speed water pump.

SF665 POSTCARD LARGE

Service Campaign

Field Service Campaign Owner Reminder Postcard large population

SF665 POSTCARD SMALL

Service Campaign

Field Service Campaign Owner Reminder Postcard small population

D24M3-Bulletin

Service Campaign

Field Service Campaign for Drilled Exhaust Rocker Arm Installation

D24M3-DLR LTR

Service Campaign

Field Service Campaign for Drilled Exhaust Rocker Arm Installation

D24M3-OWN LTR

Service Campaign

Field Service Campaign for Drilled Exhaust Rocker Arm Installation

SS763-WST

Other

Service Solution for DEF Pump Wiring for Cummins CM2450 Engine Controller

SS3144-FTL

Service Bulletin/Repair Instructions

Service Solution for DEF Pump Wiring for Cummins CM2450 Engine Controller

SF673

Service Bulletin/Repair Instructions

Field Service Campaign for Common Telematics Platform (CTP) Installation and Initialization

FL974

Service Bulletin/Repair Instructions

Revised Emissions Recall: Cummins DEF Sensor Shortage. REVISION: Some vehicles formerly in Group F have been moved to Group G and have been assigned a new part number as specified in Table 1. An SRT for 'Calibration Code Only: Update or Confirm' has been added, as shown in Table 2, to be used when a new DEF header is not required. There have been some other minor changes to the work instructions and SRT times.

ICI24-006

Service Bulletin/Repair Instructions

Important Campaign Information letter for FL974 - Revised Bulletin & Population

ICI24-007

Service Bulletin/Repair Instructions

Important Campaign Information letter for SF669 Campaign Suspended

SF669

Service Bulletin/Repair Instructions

Field Service Campaign for Adaptive Cruise Control

FL922_V4

Service Bulletin/Repair Instructions

Emission recall for Freightliner Cascadia and Western Star 49X Exhaust Support Bracket

SS759-WST

Service Bulletin/Repair Instructions

Service Solution for 47X & 49X Headlamp Marker Light Strobing or Flickering

ICI23-050

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF665 - Campaign Reactivated

SF665

Service Bulletin/Repair Instructions

Field Service Campaign for Common Telematics Platform

ICI23-046

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF675 - Revised Work Instructions. This letter is to inform you that Table 3, Step 22 (page 61) has been updated, along with the Notes throughout the sub-steps of Step 22.

SF675_V2

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Western Star Snow Plow Light Harness

SF672_V4

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Common Telematics Platform Software Update

ICI23-044

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF665 - Campaign Suspended

SF675

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star Snow Plow Light Harness

SBW60-028

Service Bulletin/Repair Instructions

Service Bulletin for Relocating the Bluetooth Microphone

SF639

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Bendix SDP5 Software Update

SS754-WST2023

Service Bulletin/Repair Instructions

Service Solution for 49X and 47X Web Mounted 5th Wheel Ramps

ICI23-034

Service Bulletin/Repair Instructions

Important Campaign Infomration Letter for SF639 - Campaign Suspended

SBW54-083

Service Bulletin/Repair Instructions

Revised Service Bulletin for HVAC Software Updates. Description of Revisions: This bulletin replaces the version dated 06/21/2022. The model applicability list and the general information have been updated.

SF655

Service Bulletin/Repair Instructions

Field Service Campaign for Freightliner Cascadia and Western Star 47X/49X Fan Controller

SF656

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 49X Airliner Rear Suspension

SF672

Service Bulletin/Repair Instructions

Field Service Campaign for Common Telematics Platform Software Update

SF642

Service Bulletin/Repair Instructions

Field Service Cmpaign for Western Star 49X Radiator RockGuard & Fan Shroud.

SF661_V2

Service Bulletin/Repair Instructions

Revised Freightliner and Western Star Field Service Campaign for Freightliner and Western Star Trucks with Cummins Engines, Cruise Control Indicator Light

SBW54-087

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Resetting the Maintenance System for DT12 Oil Changes

SF661

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Freightliner & Western Star Trucks with Cummins Engines - Cruise Control Indicator Light

SF658

Service Bulletin/Repair Instructions

Field Service Campaign for Integrated Predictive Powertrain Control ECU. Resubmitting to fix a table formatting issue.

ICI23-001

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF658 Revised Bulletin, Intelligent Powertrain Management ECU

SF654

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star Front Radar Mounting Bracket

SBW54-089

Service Bulletin/Repair Instructions

Updated Western Star Service Bulletin for Tire Pressure Monitoring System (TPMS) Water Intrusion. This bulletin replaces the version dated 08/17/2022. Information about the protective boot has been updated.

MYCOM_11012022

Service Bulletin/Repair Instructions

My Communications for SF625 and SF657 Pre-Flashed USB Tools. The download files for SF625 and SF657 are no longer available in our download center. In order to perform these updates you will need to order the Pre-Flashed USB tools from the PDC. This will allow for a more efficient and timely service.

SF638

Service Bulletin/Repair Instructions

Field Service Campaign for Side Guard Assist. Certain vehicles, ordered with the optional Side Guard Assist (SGA) feature, were shipped with non-functional short range radar (SRR) sensors due to shortages from the sensor supplier. The non-functional SRR sensors will be replaced with the new functional sensors.

SS732-WST2022

Service Bulletin/Repair Instructions

Service Solution for Low Power Complaint. When additional floor heat insulation is ordered, the throttle pedal in some cases (when the throttle is fully depressed) may not reach 100% (full throttle). This can also occur if aftermarket floor mats are added to the vehicle.

SF659

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 47X and 49X Maintenance System Update. On certain vehicles, the maximum driving distance parameter that prompts notification to change the transmission oil is set incorrectly. The parameter is set to provide an indicator no later than 965,400 km (approx. 600,000 mi), when it should have been set to provide an indicator no later than 300,000 km (approx.186,000 mi).

CALWST54-005

Service Bulletin/Repair Instructions

Customer Advisory Letter for ABS MBSP Controller Parameter Update for Enhanced Stability Control.

SBW54-088

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Non-Functioning Heated Headlamps. This service bulletin describes how to resolve non-functioning headlamps on 47X and 49X vehicles. Symptoms of this issue may only appear while operating in cold weather conditions. Snow, ice, and moisture may accumulate on headlight lenses.

SBW54-090

Service Bulletin/Repair Instructions

Western Star Service Bulletin for ABS mBSP ECU Software Update Fault Code 629-11. New Cascadia vehicles manufactured from September 12, 2018 through March 22, 2021 that are equipped with WABCO Anti-Lock Braking System (ABS) controllers log excessive 629-11 fault codes, which can lead to additional downstream fault codes. The ABS controller will receive a software update to eliminate erroneous fault codes and ensure proper function.

ICI22-044

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF657 – Revised Bulletin. Newest Revision: A screenshot of the DiagnosticLink screen showing in Fig.15 showing 'Activation OK' must be kept on file with the repair order. This letter is to inform you that tools are now required for the SF657 repair, and the work instructions have been updated.

SF657

Service Bulletin/Repair Instructions

Revised Freightliner and Western Star CTP Software Update REVISION: New tools are required. The USB stick with SF657 software already loaded, along with the USB stick to CTP adaptor harness that is On-the-Go (OTG) protocol compliant, now have part numbers that can be purchased through the parts distribution center (PDC).

SBW54-086

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Meritor Rear Axle Temperature Parameters

SS714-WST2022

Service Bulletin/Repair Instructions

Service Solution for Primary Mirror Shaking and Vibration

SF646

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 47X and 49X Front Closing Crossmember

SS728-WST2022

Service Bulletin/Repair Instructions

Service Solution for RDF Nuisance J1939 Fault SA 42 SPN 524287 FMI 31

SS726-WST2022

Service Bulletin/Repair Instructions

Service Solution for 49X & 47X Non FunctioningHeated Headlamps. Heating function of heated headlamps not functioning possible allowing snow and moisture toaccumulate on lens.

SF652

Service Bulletin/Repair Instructions

Western Star Field Service Campaign for Western Star 49X VRDU Programming. On certain vehicles equipped with Side Guard Assist (SGA), the Video Radar Device Unit (VRDU) contains parameters that have proven to be too sensitive for vocational customers.

SF653

Service Bulletin/Repair Instructions

Western Star Field Service Campaign for Western Star 49X SRR Overwrite Sensor Mounting Data Update. On certain vehicles, the Short Range Radar (SRR) sensor, located on the passenger side, contains incorrect mounting position parameters. Incorrect mounting position parameters may cause early warning of passenger side objects.

SS3097-FTL2022

Service Bulletin/Repair Instructions

Service Solution for ShipShort Intelligent Powertrain Management (IPM). Due to electronic control supply shortages, vehicles shipped without the Intelligent Powertrain Predictive Cruise (IPPC) module. The purpose of the IPPC module is to improve fuel efficiency when the Predictive Cruise Control feature is enabled. Not having the IPM does not affect othercruise control functions, such as Adaptive Cruise Control or standard cruise control.

SS725-WST2022

Service Bulletin/Repair Instructions

Service Solution for Power Steering Cap Contact withHood Strap. Under certain conditions the drivers side hood restraint strap, which is attached to the radiatorand hood, may become lodged behind the power steering cap. When opening the hood, the hood restraint strap may pull on the power steering cap resulting in the cap coming off of the reservoir.

ICI22-017

Service Bulletin/Repair Instructions

Important Campaign Information Letter for DDC D21M1 Termination Date Extended. This letter is to inform you that a revised bulletin for Detroit Diesel Field Service Campaign D21M1, DT12 Transmission Drive Shaft Cover Plug Reseal has been EXTENDED for an additional three months. Please use the extended termination date for all work under D21M1 from this point forward. REVISION: D21M1 termination date extended to July 1, 2022.

ICI22-018

Service Bulletin/Repair Instructions

Important Campaign Information Letter for DDC D21M7 Termination Date Extended. This letter is to inform you that a revised bulletin for Detroit Diesel Field Service Campaign D21M7, GHG21 Detroit DD16 CPC Software Reprogramming has been EXTENDED for an additional five months. Please use the extended termination date for all work under D21M7 from this point forward. REVISION: D21M7 termination date extended to April 12, 2023.

SF648

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 47X and 49X SBA Front Suspension Shackle Bolts. On certain vehicles, the front suspension shackle bar may have a deformed spring pin hole due to lack of clamp load at the spring pin joint, causing a decrease in joint clamp load and movement of the spring pin.

SF634

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 49X Front Crossmember. A loss of clamp load, in the aft connection of the engine crossmember and frame rail, could result in a frame rail crack.

SS723-WST2022

Service Bulletin/Repair Instructions

Service Solution for 49X Hood Handle Mounting

ICI22-015

Service Bulletin/Repair Instructions

Important Campaign Information letter for SF622 – Addition of 8x4 Vehicles to Populationx

SF622REV

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Cascadia, 49X ABS MBSP+ Controller Software Update

508971

Service Bulletin/Repair Instructions

Notice for certain vehicles: Due to the way in which this vehicle was configured, the vehicle does not display the Cruise Control telltale on the instrument cluster when the Cruise Control system is turned On. All other Cruise Control functionality works as intended, including the driver’s ability to disable Cruise Control by engaging the brakes.

ICI22-014

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF635 – Work Instructions Revised.

SF635REV

Service Bulletin/Repair Instructions

Revised Western Star Field Service Campaign for Western Star 49X - XMC Software Update

CALWS54-004

Service Bulletin/Repair Instructions

Customer Advisory Letter for Western Star 49X Adaptive Cruise Control

SBW54-082

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Battery Load Disconnect Switch Installation. Cab load disconnect switches (CLDS), also known as positive load disconnect, installed on selected vehicles can reduce battery drain when the vehicle is not operational.

SS715-WST2022

Service Bulletin/Repair Instructions

Transmission Cooler Line Plumbing Fitting. Transmission cooler line plumbing fitting connections at the radiator may have relative movement between rail and radiator allowing fittings to become loose and leak.

SS3083-FTL2021

Service Bulletin/Repair Instructions

Service Solution for Aero Height Control Interfering with RDF Alignment. The Aerodynamic Height Control feature on the New Cascadia is a feature that raises and lowers the air suspension with relation to vehicle speed in order to reduce drag and achieve better fuel efficiency. The Hadley Smart Valve (HSV) is the module that makes this possible by applying and exhausting air from the rear axle suspension as necessary.

SS720-WST2021

Service Bulletin/Repair Instructions

Service Solution for Mirror Mounted Antenna Ground. CB radio and or AM/FM radio difficult to hear incoming audible, cuts out.

21TS-12REV

Service Bulletin/Repair Instructions

Revised Detroit Technical Service Letter for Gen 5 Detroit DD16 Poor Acceleration Complaints In Western Star 49X Chassis When Lightly Loaded. This letter has been removed as more current information is now available in the campaign letter D21M7.

D21M7

Service Bulletin/Repair Instructions

Detroit Field Service Campaign for GHG21 Detroit DD16® CPC Software Reprogramming. All the vehicles in the population require programming the CPC. Some vehicles require programming the ACM, MCM, and TCM (if equipped with a Detroit DT12 transmission) to Model Year 2021 for compatibility. Please refer to the attached work instructions for MINIMUM software versions.

SF641

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 49X Transmission Cooler Plumbing. Due to normal vibrations combined with inadequate support, the quick-connect fittings on the transmission oil cooler lines may experience excessive wear, leading to a transmission oil leak; if not addressed, this could lead to transmission damage.

SS704-WST2021

Service Bulletin/Repair Instructions

ECP (Electronic Controlled Pneumatics) Ground Noise/False Codes. Internal board of ECP supplied by manufacturer. Audible chirping noise through speakers, leaking air through ECP, continual error codes with no problem found.

SS719-WST2021

Service Bulletin/Repair Instructions

Beacon Light Wiring Harness. Customer installed beacon lights intermittent operation, flicker, do not flash. XMC allows for up to 2amp lights to be used for beacon light installations, some beacon lights in the aftermarket installations are 5amp and greater.

SF635

Service Bulletin/Repair Instructions

XMC Software Update. Due to a software issue with the Xtra Modular Controller (XMC), some body builder-installed electrical components may not work as intended (may be intermittent or non-functioning).

SS705-WST 2021

Service Bulletin/Repair Instructions

Service Solution for XMC Output Reliability. Reliability issue with the six 20 Amp outputs (DO1-DO6) on the XMC’s. A software revision is now available to allow 20 Amp outputs work reliably on XMC’s for 49X.

CTP1Updates

Service Bulletin/Repair Instructions

DetroitConnect follow-up customer communication for certain vehicles unable to complete over the air updates including parameters and DDEC over the air.

MYCOM_091321-3

Service Bulletin/Repair Instructions

My Communication for Detroit Connect Over the Air Issue Update. This is an update for the previously communicated Over the Air functionality issue on CTP1s. We are currently testing a solution for the issue that is affecting these CTP1 telematics devices. While testing is not complete initial results are promising. The solution will require a soft ware update which is currently planned for October/November.

SF636

Service Bulletin/Repair Instructions

Field Service Campaign for Western Star 49X Differential Lock - Parameter Update. Vehicles may automatically disengage the differential lock without warning when vehicle speed reaches 25 mph.

SS711-WST 2021

Service Bulletin/Repair Instructions

Service Solution for Aux E-vault Rattle in Day Cab. Rattle noise inside of cab coming from the e-vault location. Mounting bracket has low fore/aft stiffness

SS717WST-2021

Service Bulletin/Repair Instructions

Service Solution for Door Drain Plug & Water Pooling.

ICI21-027

Service Bulletin/Repair Instructions

Important Campaign Information Letter for SF622 – Campaign Revision/Reactivation. This letter is to inform you that the work instructions for Field Service Campaign SF622, Cascadia/49X ABS MBSP+ Controller Software Update have been revised.

SF622

Service Bulletin/Repair Instructions

Revised Field Service Campaign for Cascadia/49X ABS MBSP+ Controller Software Update. REVISION: The work instructions have been revised. Certain vehicles have a WABCO Anti-Lock Braking System (ABS) controller that logs excessive 629-11 fault codes which subsequently lead to additional downstream fault codes.

21TS-12

Service Bulletin/Repair Instructions

Technical Service Letter for GHG21 Detroit DD16 Poor Acceleration Complaints In Western Star 49X Chassis When Lightly Loaded.

PTP PAINT UPDT

Service Bulletin/Repair Instructions

Portland Truck Plant Paint Update - WST182 The Portland Truck Plant schedule is full through the end of 2021 for Western Star 4700, 4800, 4900, and 6900 models; the plant has also reached the maximum paint process capacity for multi-color and custom paint designs. Due to the capacity constraint, the Western Star CAE team will no longer accept Truck Change Orders requesting changes from a single color paint to a multi-color paint or custom paint design for vehicles building at the Portland Truck Plant through the end of 2021.

SS3085FTL-2021

Service Bulletin/Repair Instructions

Service Solution for Cummins PTO functionality error software level 81Z-006. Cascadia/Western Star 49X with Cummins engines combined with software level 81Z-006. A programming bug in the central gateway (CGW) for software level 81Z-006 will not allow completion of the preset #2 PTO engine speed. During PTO speed request for anything greater than the #1 set speed , if the Cummins ECU software determines that the increase in speed isn't ramping fast enough, it will refer to an engine torque control setting instead of the engine speed control setting.

SS715WST-2021

Service Bulletin/Repair Instructions

Service Solution for Transmission Cooler Line Plumbing Fitting. Transmission cooler line plumbing fitting connections at the radiator may have relative movement between rail and radiator allowing fittings to become loose and leak.

SS716WST-2021

Service Bulletin/Repair Instructions

Service Solution for Exterior Sun Visor Loose. Leg support of sun visor may debond from visor installation.

CONSOLESHORTAGE

Service Bulletin/Repair Instructions

Storage Console Shortage. Freightliner and Western Star orders with the following option may experience a temporary delay in availability of the storage console mounted on the interior backwall of Daycabs.

WSTTOUGHTALK3

Service Bulletin/Repair Instructions

Western Star Tough Talk episode 3 now available.

SBW54-079

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Replacing 104-Way Terminal Wiring Using a Pigtail Kit. This bulletin contains information required to replace 104-way connector wires or terminals using the properly sized pigtail, as documented in the kit listed in the repair portion of the bulletin.

SS2083FTL2021

Service Bulletin/Repair Instructions

Service Solution for Aero Height Control Interfering with RDF Alignment and 42/523004/13 and 232/524042/9 Active for vehicles equipped with Hadley Smart Valve. The Aerodynamic Height Control feature on the New Cascadia is a feature that raises and lowers the air suspension with relation to vehicle speed in order to reduce drag and achieve better fuel efficiency. The Hadley Smart Valve (HSV) is the module that makes this possible by applying and exhausting air from the rear axle suspension as necessary.

BATTDISCONNECT

Service Bulletin/Repair Instructions

Continued Supply Shortages Impacting Battery Disconnect Components

SS709WST2021

Service Bulletin/Repair Instructions

Service Solution for fuel level sending unit loose.

SBW54-080

Service Bulletin/Repair Instructions

Western Star Service Bulletin for Key Fob ID Retention. Key fobs for remote keyless entry on Western Star vehicles are delivered in packages that include a unique ID for the fob. The ID is required when pairing the key fob with a vehicle.

MYCOM_032521-1

Service Bulletin/Repair Instructions

Freightliner and Western Star Production Schedule Update Freightliner Cascadia & Western Star 4700, 49X and 5700XE Production Schedule Update We recently communicated to our Freightliner Trucks dealer distribution network the rolling production delays for medium-duty truck models built at our Mount Holly and Santiago Truck Manufacturing Plants(TMP). The effects of the COVID-19 pandemic continue to impact global semiconductor supply chains and the prolonged duration of these shortages have reached our heavy-duty truck supply chain as well.

Reading this report

Complaint counts are reports filed with NHTSA, not failure rates. A common model collects more of them than a rare one that breaks more often.